Installation

BRAKE CONTROL: BRAKE ACTUATOR: INSTALLATION

INSTALLATION

1. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY





(a) Install the brake actuator bracket assembly with the 3 bolts.
Torque: 19 Nm (194 kgf-cm, 14ft-lbf)
2. INSTALL BRAKE ACTUATOR WITH NO. 1 BRAKE ACTUATOR BRACKET





(a) Install the brake actuator with No. 1 brake actuator bracket to the body with the 3 nuts.
Torque: 19 Nm (194 kgf-cm, 14ft-lbf)
NOTICE: Do not damage the brake lines.





(b) Connect the brake actuator connector.





(c) Lock the lock lever.
NOTICE: Make sure that the connector is locked securely.





(d) Temporarily tighten each brake line to the correct positions of the brake actuator with No. 1 brake actuator bracket as shown in the illustration.
HINT :
- *1: To Front Wheel Cylinder RH
- *2: To Front Wheel Cylinder LH
- *3: To Rear Wheel Cylinder RH
- *4: To Rear Wheel Cylinder LH
- *5: From Master Cylinder
- *6: From Stroke Simulator Cylinder





(e) Using SST, fully tighten each brake line.
SST: 09023-00101
without SST - Torque: 15 Nm (155 kgf-cm, 11ft-lbf)
without SST - Torque: 14 Nm (143 kgf-cm, 10ft-lbf)
NOTICE :
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when SST is parallel to a torque wrench.





(f) Connect the brake actuator hose to the brake actuator and move the clip.
3. INSTALL COOLER BRACKET





(a) Install the cooler bracket with the bolt and clamp.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
4. INSTALL RADIATOR RESERVE TANK ASSEMBLY





(a) Install the radiator reserve tank assembly.





(b) Install the radiator reservoir hose.
5. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
6. BLEED BRAKE ACTUATOR HOSE Service and Repair
7. BLEED FRONT BRAKE SYSTEM Service and Repair
8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
9. INSTALL ABS MOTOR RELAY





(a) Install the 2 ABS motor relays.
10. CLEAR DTC FOR BRAKE CONTROL SYSTEM
HINT: Refer the procedures up to "ELECTRONICALLY CONTROLLED BRAKE SYSTEM". Reading and Clearing Diagnostic Trouble Codes

11. BLEED REAR BRAKE SYSTEM Service and Repair
12. PERFORM ACCUMULATOR PRESSURE ZERO DOWN Service and Repair
13. CHECK BRAKE FLUID LEVEL IN RESERVOIR Service and Repair
14. INSPECT FOR BRAKE FLUID LEAK
15. CLEAR DTC FOR BRAKE CONTROL SYSTEM
HINT:
- Refer the procedures up to "ELECTRONICALLY CONTROLLED BRAKE SYSTEM". Reading and Clearing Diagnostic Trouble Codes
- Before carrying out Perform liner valve offset learning, C1203 will out put.

16. PERFORM LINEAR VALVE OFFSET LEARNING
HINT: Refer the procedures up to "ELECTRONICALLY CONTROLLED BRAKE SYSTEM". Initialization

17. PERFORM INITIALIZATION
NOTICE: Some systems need initialization after reconnecting the cable to the negative battery terminal. Repair Instruction - Initialization