Diesel Data: Automotive Repair

Installation








BRAKE: BRAKE PEDAL: INSTALLATION

INSTALLATION

1. INSTALL BRAKE PEDAL ASSEMBLY





(a) Install the brake pedal assembly with 2 bolts (A) and 4 nuts (B).
Bolt (A) - Torque: 19 Nm (194 kgf-cm, 14ft-lbf)
Bolt (A) - Torque: 13 Nm (133 kgf-cm, 10ft-lbf)





(b) Connect the brake pedal stroke sensor connector.





(c) Connect the stop light switch connector.
2. CONNECT MASTER CYLINDER PUSH ROD CLEVIS





(a) Apply lithium soap base glycol grease to the clevis pin.





(b) Connect the clevis pin and a new clip.
3. INSTALL BRAKE PEDAL RETURN SPRING





(a) Install the brake pedal return spring.
4. INSTALL INSTRUMENT PANEL REINFORCEMENT (for TMC Made)
HINT: Refer to the procedures up to "INSTALL AIR CONDITIONING UNIT". Installation

5. INSTALL INSTRUMENT PANEL REINFORCEMENT (for TMMK Made)
HINT: Refer to the procedures up to "INSTALL AIR CONDITIONING UNIT". Installation

6. CLEAR DTC FOR BRAKE CONTROL SYSTEM
HINT: Refer the procedures up to "ELECTRONICALLY CONTROLLED BRAKE SYSTEM". Reading and Clearing Diagnostic Trouble Codes

7. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY Adjustments
8. CHECK PEDAL FREE PLAY Adjustments
9. CHECK PEDAL RESERVE DISTANCE Adjustments