Diesel Data: Automotive Repair

Installation








PARKING BRAKE: PARKING BRAKE PEDAL (for TMMK Made): INSTALLATION

INSTALLATION

1. INSTALL PARKING BRAKE PEDAL ASSEMBLY





(a) Install the parking brake pedal assembly with the bolt and 2 nuts.
Torque: 39 Nm (398 kgf-cm, 29ft-lbf)
(b) Connect the parking brake switch connector.
(c) Install the No. 1 parking brake cable assembly to the body with the bolt, the nut, and a new No. 1 parking brake cable clamp.





Bolt - Torque: 15 Nm (153 kgf-cm, 11ft-lbf)
Bolt - Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)





(d) Using a brass bar and a hammer, install the clip to the No. 1 parking brake cable assembly.
2. CONNECT NO. 4 PARKING BRAKE CABLE ASSEMBLY





(a) Connect the No. 4 parking brake cable assembly to the No. 1 parking brake cable assembly.
(b) Using SST and a wrench, hold the lock nut of the No. 1 parking brake cable and tighten the turnbuckle of the No. 4 parking brake cable.
SST: 09023-00101
without SST - Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)
without SST - Torque: 5.0 Nm (51 kgf-cm, 44in-lbf)
NOTICE:
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque is effective when SST is parallel to a torque wrench.

3. INSTALL CENTER AIRBAG SENSOR ASSEMBLY Installation
4. INSTALL FLOOR SHIFT LEVER ASSEMBLY





(a) Install the floor shift lever assembly with the 4 bolts.
Torque: 12 Nm (122 kgf-cm, 9ft-lbf)
5. INSTALL YAW RATE AND ACCELERATION SENSOR Installation
6. INSTALL FLOOR CARPET BRACKET LH
7. INSTALL FLOOR CARPET BRACKET RH
8. INSTALL NO. 1 CONSOLE BOX DUCT Installation
9. INSTALL NO. 2 CONSOLE BOX INSERT FRONT Installation
10. INSTALL NO. 1 CONSOLE BOX INSERT FRONT Installation
11. INSTALL CONSOLE BOX ASSEMBLY Installation
12. INSTALL CONSOLE BOX CARPET Installation
13. INSTALL CONSOLE BOX POCKET Installation
14. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY Installation
15. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY Installation
16. INSTALL FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY Installation
17. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH Installation
18. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH Installation
19. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY Installation
20. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
21. INSTALL INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY Installation
22. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation
23. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH Installation
24. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
25. INSTALL FRONT DOOR SCUFF PLATE LH Installation
26. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation
27. INSTALL FRONT DOOR SCUFF PLATE RH Installation
28. INSPECT PARKING BRAKE PEDAL TRAVEL Adjustments
29. ADJUST PARKING BRAKE PEDAL TRAVEL Adjustments
30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

31. INSPECT SRS WARNING LIGHT Installation
32. INSPECT SENSOR SIGNAL Installation