Diesel Data: Automotive Repair

Cylinder Head Assembly: Specifications

CYLINDER HEAD SUB-ASSEMBLY





Using several steps, uniformly install and tighten the 10 cylinder head set bolts and plate washers with a 10 mm bi-hexagon wrench in the order shown in the illustration.
Torque 70 Nm (714 kgf-cm, 52 ft-lbf)





Mark the front side of the cylinder head bolts with paint.
Retighten the cylinder head bolts 90° in the sequence shown in the illustration.
Check that the paint mark is now at a 90° angle from the front

BOLT RE-USABILITY / SURFACE VARIATION







INTAKE MANIFOLD





Install the intake manifold with the 5 bolts and 2 nuts.
Torque 30 Nm (305 kgf-cm, 22ft-lbf)

CAMSHAFT





Using several steps, uniformly tighten the 10 bearing cap bolts in the sequence shown in the illustration.
No. 1 bearing cap
Torque 30 Nm (301 kgf-cm, 22ft-lbf)
No. 1 bearing cap
Torque 9.0 Nm (92 kgf-cm, 80in-lbf)

NO. 2 CAMSHAFT





Using several steps, uniformly tighten the 10 bearing cap bolts in the sequence shown in the illustration.
No. 1 bearing cap
Torque 30 Nm (301 kgf-cm, 22ft-lbf)
No. 1 bearing cap
Torque 9.0 Nm (92 kgf-cm, 80in-lbf)

CAMSHAFT PULLEY/GEAR





EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY





Tighten the 5 nuts in the sequence shown in the illustration.
Torque 37 Nm (378 kgf-cm, 27 ft-lbf)