Diesel Data: Automotive Repair

Installation








AIR CONDITIONING: BLOWER UNIT (for TMMK Made): INSTALLATION

INSTALLATION

1. INSTALL BLOWER ASSEMBLY





(a) Install the blower assembly with the 6 screws.





(b) Connect the connector.
2. INSTALL COOLER EXPANSION VALVE Reassembly
3. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY Installation
4. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
5. INSTALL STEERING COLUMN ASSEMBLY Installation
6. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
7. INSTALL NO. 1 AIR DUCT Installation
8. INSTALL REAR NO. 1 AIR DUCT Installation
9. INSTALL REAR NO. 2 AIR DUCT Installation
10. INSTALL FLOOR CARPET BRACKET RH
11. INSTALL FLOOR CARPET BRACKET LH
12. INSTALL NO. 1 CONSOLE BOX DUCT Installation
13. INSTALL NO. 3 INSTRUMENT PANEL STAY Installation
14. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY Installation
15. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
16. INSTALL NO. 1 DEFROSTER NOZZLE GARNISH Installation
17. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Installation
18. INSTALL INSTRUMENT PANEL NO. 1 SPEAKER PANEL SUB-ASSEMBLY Installation
19. INSTALL INSTRUMENT PANEL NO. 1 REGISTER ASSEMBLY Installation
20. INSTALL FRONT PILLAR GARNISH LH Installation
21. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) Installation
22. INSTALL INSTRUMENT PANEL NO. 2 SPEAKER PANEL SUB-ASSEMBLY Installation
23. INSTALL INSTRUMENT PANEL NO. 3 REGISTER ASSEMBLY Installation
24. INSTALL FRONT PILLAR GARNISH RH Installation
25. INSTALL NO. 1 CONSOLE BOX INSERT FRONT Installation
26. INSTALL NO. 2 CONSOLE BOX INSERT FRONT Installation
27. INSTALL CONSOLE BOX ASSEMBLY Installation
28. INSTALL CONSOLE BOX CARPET Installation
29. INSTALL CONSOLE BOX POCKET Installation
30. INSTALL RADIO RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/o Navigation System) Installation
31. INSTALL NAVIGATION RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/ Navigation System) Installation
32. INSTALL INSTRUMENT PANEL NO. 2 REGISTER ASSEMBLY Installation
33. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY Installation
34. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY Installation
35. INSTALL FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY Installation
36. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH Installation
37. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH Installation
38. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY Installation
39. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
40. INSTALL INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY Installation
41. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation
42. INSTALL FRONT DOOR SCUFF PLATE RH Installation
43. INSTALL COMBINATION METER ASSEMBLY Installation
44. INSTALL INSTRUMENT CLUSTER FINISH PANEL Installation
45. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL Installation
46. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY Installation
47. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
48. ADJUST SPIRAL CABLE SUB-ASSEMBLY Installation
49. INSTALL STEERING COLUMN COVER Installation
50. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH Installation
51. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
52. INSTALL FRONT DOOR SCUFF PLATE LH Installation
53. INSTALL STEERING WHEEL ASSEMBLY Installation
54. INSTALL STEERING PAD Installation
55. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation
56. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation
57. INSTALL HEATER INLET WATER HOSE Installation
58. INSTALL HEATER OUTLET WATER HOSE Installation
59. INSTALL AIR CONDITIONER TUBE AND ACCESSORY Installation
60. INSTALL SUCTION HOSE SUB-ASSEMBLY Installation
61. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY Installation
62. INSTALL WINDSHIELD WIPER MOTOR AND LINK Installation
63. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
64. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
65. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
66. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
67. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
68. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY Installation
69. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
70. INSPECT STEERING PAD Installation
71. INSPECT SRS WARNING LIGHT Diagnosis System
72. PERFORM INITIALIZATION
NOTICE: Some systems need initialization after reconnecting the negative battery terminal Repair Instruction - Initialization.

73. ADD ENGINE COOLANT Testing and Inspection
74. INSPECT FOR COOLANT LEAK
75. CHARGE WITH REFRIGERANT Service and Repair
76. WARM UP COMPRESSOR Service and Repair
77. INSPECT FOR REFRIGERANT LEAK Service and Repair