Diesel Data: Automotive Repair

Installation








AIR CONDITIONING: CONDENSER: INSTALLATION

INSTALLATION

1. INSTALL COOLER DRYER





(a) Using pliers, install the cooler dryer to the modulator.





(b) Apply sufficient compressor oil to an O-ring and cap fitting surface.
Compressor oil:
ND-OIL 11 or equivalent





(c) Using a 14 mm straight hexagon wrench, install the cap to the cooler condenser core.
Torque: 2.9 Nm (30 kgf-cm, 26in-lbf)
2. INSTALL COOLER CONDENSER ASSEMBLY





(a) Install the cooler condenser assembly with the 2 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44in-lbf)
HINT: If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:
40 cc (1.4 fl. oz.)
Compressor oil:
ND-OIL 11 or equivalent
3. INSTALL COOLER REFRIGERANT DISCHARGE PIPE





(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring on the cooler refrigerant discharge pipe.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
4. INSTALL LIQUID TUBE SUB-ASSEMBLY





(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring on the liquid tube sub-assembly.
(d) Install the liquid tube sub-assembly on the cooler condenser assembly with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
5. INSTALL RADIATOR ASSEMBLY Installation
6. INSTALL RADIATOR SUPPORT UPPER Installation
7. INSTALL AIR CLEANER INLET ASSEMBLY Installation
8. ADD COOLANT (for Inverter) Service and Repair
9. INSPECT FOR COOLANT LEAK (for Inverter) Testing and Inspection
10. CHARGE WITH REFRIGERANT Service and Repair
11. WARM UP ENGINE Service and Repair
12. INSPECT FOR REFRIGERANT LEAK Service and Repair
13. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly
14. INSTALL FRONT BUMPER ASSEMBLY Installation