Installation

HYBRID BATTERY CONTROL: HV RELAY ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL HIGH VOLTAGE FUSE





(a) Install the high voltage fuse with the 2 bolts.
Torque: 4.5 Nm (46 kgf-cm, 40in-lbf)
CAUTION: Wear insulated gloves.
NOTICE: Be sure to use a torque wrench to tighten the bolts.

2. INSTALL HV RELAY ASSEMBLY





(a) Install the HV relay assembly with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
CAUTION: Wear insulated gloves.





(b) Connect the 7 connectors and clamp to the HV relay assembly.
CAUTION: Wear insulated gloves.
NOTICE :
- Connect the wire wrapped with red tape to the terminal indicated by the "+" mark of the HV relay and the wire not wrapped with red tape to the terminal indicated by the "-" mark of the HV battery.
- Make sure that the connectors are engaged securely.

(c) Connect the ground cable with the nut.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
3. INSTALL FILTER NOISE CAPACITOR





(a) Install the filter noise capacitor with the nut.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
CAUTION: Wear insulated gloves.

4. INSTALL NO. 5 BATTERY CARRIER PANEL





(a) Install the No. 5 battery carrier panel with the 11 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
CAUTION: Wear insulated gloves.

5. INSTALL NO. 1 BATTERY COVER LID





(a) Install the No. 1 battery cover lid with the 3 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
CAUTION: Wear insulated gloves.

(b) Connect the wire harness clamp to the No. 1 battery cover lid.
CAUTION: Wear insulated gloves.

6. CONNECT FRAME WIRE





(a) Connect the frame wire (high voltage cable) with the 2 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80in-lbf)
CAUTION: Wear insulated gloves.





(b) Install the battery shield contact.
CAUTION: Wear insulated gloves.
NOTICE: Be sure to install the battery shield contact in the correct direction.

7. INSTALL UPPER BATTERY CARRIER SUB-ASSEMBLY





(a) Install the upper battery carrier sub-assembly with the 3 nuts and bolt.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
CAUTION: Wear insulated gloves.





(b) Install the ground cable with the 2 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
CAUTION: Wear insulated gloves.

8. INSTALL WIRE HARNESS CLAMP BRACKET





(a) Connect the 2 wire harness clamps.
CAUTION: Wear insulated gloves.

(b) Install the wire harness clamp bracket with the interlock button.
CAUTION: Wear insulated gloves.

(c) Press the interlock button.
CAUTION: Wear insulated gloves.

(d) Secure the wire harness clamp bracket with the bolt and nut.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
CAUTION: Wear insulated gloves.

9. INSTALL NO. 5 HV BATTERY INTAKE DUCT





(a) Install the No. 5 HV battery intake duct with the clamp.
CAUTION: Wear insulated gloves.

10. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER





(a) Install the front luggage compartment trim cover with the 3 clips.
11. INSTALL SEPARATE TYPE REAR SEATBACK ASSEMBLY LH Installation
12. INSTALL SEPARATE TYPE REAR SEATBACK ASSEMBLY RH Installation
13. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
14. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
15. INSTALL REAR SEAT HEADREST ASSEMBLY
16. INSTALL SERVICE PLUG GRIP Installation
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
18. INSTALL LUGGAGE TRIM SERVICE HOLE COVER Installation
19. PERFORM INITIALIZATION
(a) Perform the initialization procedure Repair Instruction - Initialization.
HINT: Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.