Installation
WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION
INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration.
HINT: Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
Standard dimension:
2. INSTALL WINDSHIELD GLASS RETAINER
(a) Using a brush or sponge, coat the application area of the retainers with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new retainers onto the windshield glass, as shown in the illustration.
3. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.
HINT: Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
4. INSTALL WINDSHIELD MOULDING
(a) Using a brush or sponge, coat the application area of moulding with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new moulding onto the windshield glass, as shown in the illustration.
5. INSTALL WINDOW GLASS ADHESIVE DAM
(a) Using a brush or sponge, coat the application area of adhesive dam with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new adhesive dam onto the windshield glass, as shown in the illustration.
NOTICE: Install the new adhesive dam along the ceramic notches.
Standard dimension:
6. INSTALL WINDSHIELD GLASS ASSEMBLY
(a) Position the windshield glass assembly.
(1) Using a suction cup, place the windshield glass assembly in the correct position.
(2) Check that the whole contact surface of the windshield glass rim is perfectly even.
(3) Align the matchmarks on the windshield glass and vehicle body.
NOTICE: Check that the windshield glass stoppers are attached to the vehicle body correctly.
(4) Remove the windshield glass assembly.
(b) Using a brush, coat the installation surface on the vehicle body with Primer M.
NOTICE :
- Do not coat the adhesive with Primer M.
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer M for later use.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Using a brush or sponge, coat the application area of adhesive with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
HINT:
- Apply Primer G onto the ceramic notches.
- If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Standard dimension:
(d) Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time described in the table below.
Usage time frame:
(2) Load the sealer gun with cartridge.
(3) Apply adhesive to the windshield glass, as shown in the illustration.
HINT: Apply adhesive onto the ceramic notches.
Standard dimension:
(e) Install the windshield glass assembly.
(1) Using a suction cup, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
NOTICE:
- Check that the windshield glass stoppers are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and windshield glass.
(2) Lightly press the front surface of the windshield glass to ensure a close fit.
HINT: Press the glass with force of 98 N (10 kgf, 22 lb) or more.
(3) If necessary, use a scraper to correct the level or position of adhesive that has been applied.
HINT: Apply adhesive onto the windshield glass rim.
(4) Hold the windshield glass using protective tape until applied adhesive becomes hard.
NOTICE: Do not drive the vehicle for the time described in the table below.
Minimum time:
7. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
8. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof)
Return the front section of the roof headlining assembly to the original position Installation.
9. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof)
Return the front section of the roof headlining assembly to the original position Installation.
10. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY Installation
11. INSTALL VISOR HOLDER Installation
12. INSTALL VISOR ASSEMBLY LH Installation
13. INSTALL VISOR ASSEMBLY RH Installation
14. INSTALL ROOF CONSOLE BOX ASSEMBLY Installation
15. INSTALL FRONT PILLAR GARNISH LH Installation
16. INSTALL FRONT PILLAR GARNISH RH Installation
17. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
18. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
19. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror) Installation
20. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror) Installation
21. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (for TMMK Made without EC Mirror) Installation
22. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
23. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
24. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
26. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
28. PERFORM INITIALIZATION
NOTICE: Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.
29. INSPECT SRS WARNING LIGHT Diagnosis System