Diesel Data: Automotive Repair

Installation








SLIDING ROOF: SLIDING ROOF HOUSING: INSTALLATION

INSTALLATION

1. INSTALL SLIDING ROOF WEATHERSTRIP
(a) Install the sliding roof weatherstrip as follows:
(1) Position the joint of the weatherstrip at the rear center.
(2) Align the marks on the weatherstrip with the middle marks at the corners of the sliding roof panel and install the weatherstrip.
(3) Install the lip of the weatherstrip firmly.





2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
(a) Install the sliding roof housing sub-assembly with the 8 bolts and 8 nuts.





Torque: 5.5 Nm (56 kgf-cm, 49in-lbf)
(b) Connect the 4 sliding roof drain hoses.
3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY
(a) Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.









(b) Perform a level check.
(1) Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.
Standard:





HINT: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.





(c) Perform a gap check.
(1) Check the gap between the roof panel and roof glass.
NOTICE: The gap must be even all around.

(d) After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.
Torque: 4.0 Nm (41 kgf-cm, 35in-lbf)
4. INSPECT FOR WATER LEAK
(a) After adjusting the sliding roof glass sub-assembly, inspect for water leak.
(b) If there are any leaks, readjust the sliding roof glass sub-assembly.
5. INSTALL SLIDING ROOF SIDE GARNISH LH





(a) Engage the 6 claws and install the sliding roof side garnish LH.
6. INSTALL SLIDING ROOF SIDE GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.

7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH Installation
8. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH
HINT: Use the same procedure for the RH side and the LH side.

9. INSTALL FRONT SIDE RAIL SPACER LH
(a) Engage the 2 claws and install the front side rail spacer LH.
10. INSTALL FRONT SIDE RAIL SPACER RH
HINT: Use the same procedure for the RH side and the LH side.

11. INSTALL ROOF HEADLINING ASSEMBLY Installation
12. INSTALL SUNSHADE TRIM HOLDER (w/ Rear Sunshade) Installation
13. INSTALL SUN ROOF OPENING TRIM MOULDING Installation
14. INSTALL SPOT LIGHT ASSEMBLY Installation
15. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY Installation
16. INSTALL REAR ASSIST GRIP SUB-ASSEMBLY Installation
17. INSTALL VISOR HOLDER Installation
18. INSTALL VISOR ASSEMBLY LH Installation
19. INSTALL VISOR ASSEMBLY RH Installation
20. INSTALL ROOF CONSOLE BOX ASSEMBLY Installation
21. INSTALL FRONT PILLAR GARNISH LH Installation
22. INSTALL FRONT PILLAR GARNISH RH Installation
23. INSTALL ROOF SIDE INNER GARNISH LH Installation
24. INSTALL ROOF SIDE INNER GARNISH RH Installation
25. INSTALL UPPER CENTER PILLAR GARNISH LH Installation
26. INSTALL LOWER CENTER PILLAR GARNISH LH Installation
27. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH Installation
28. INSTALL LAP BELT OUTER ANCHOR COVER Installation
29. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
30. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
31. INSTALL FRONT DOOR SCUFF PLATE LH Installation
32. INSTALL UPPER CENTER PILLAR GARNISH RH Installation
33. INSTALL LOWER CENTER PILLAR GARNISH RH Installation
34. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH Installation
35. INSTALL LAP BELT OUTER ANCHOR COVER Installation
36. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
37. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation
38. INSTALL FRONT DOOR SCUFF PLATE RH Installation
39. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH Reassembly
40. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH Reassembly
41. INSTALL DOOR ASSIST GRIP COVER LH Reassembly
42. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH Reassembly
43. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY LH (for Reclining Seat Type) Reassembly
44. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY RH (for Reclining Seat Type)
HINT: Use the same procedure for the RH side and the LH side.

45. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH Installation
46. INSTALL REAR DOOR SCUFF PLATE LH Installation
47. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH Installation
48. INSTALL REAR DOOR SCUFF PLATE RH Installation
49. INSTALL CENTER SEAT BACK ASSEMBLY (for Reclining Seat Type) Installation
50. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Reclining Seat Type) Installation
51. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Reclining Seat Type) Installation
52. INSTALL REAR SEAT BACK COVER (for Reclining Seat Type)
53. INSTALL REAR SIDE SEAT BACK ASSEMBLY LH (for Fold Down Seat Type) Installation
54. INSTALL REAR SIDE SEAT BACK ASSEMBLY RH (for Fold Down Seat Type)
HINT: Use the same procedure for the RH side and the LH side.

55. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Fold Down Seat Type) Installation
56. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Fold Down Seat Type) Installation
57. INSTALL REAR SEAT BACK ASSEMBLY (for Fixed Seat Type) Installation
58. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
59. INSTALL REAR SEAT HEADREST ASSEMBLY
60. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
61. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat) Installation
62. INSTALL INNER SEAT TRACK BRACKET COVER RH (for Power Seat) Installation
63. INSTALL SEAT TRACK COVER LH (for Power Seat) Installation
64. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Power Seat)
65. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat) Installation
66. INSTALL INNER SEAT TRACK BRACKET COVER LH (for Manual Seat) Installation
67. INSTALL SEAT TRACK COVER LH (for Manual Seat) Installation
68. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Manual Seat)
69. INSTALL FRONT SEAT ASSEMBLY RH (for Power Seat)
HINT: Use the same procedure for the RH side and the LH side.

70. INSTALL INNER SEAT TRACK BRACKET COVER LH (for Power Seat)
HINT: Use the same procedure for the RH side and the LH side.

71. INSTALL SEAT TRACK COVER RH (for Power Seat)
HINT: Use the same procedure for the RH side and the LH side.

72. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Power Seat)
73. INSTALL FRONT SEAT ASSEMBLY RH (for Manual Seat)
HINT: Use the same procedures for the RH side and the LH side.

74. INSTALL INNER SEAT TRACK BRACKET COVER RH (for Manual Seat)
HINT: Use the same procedure for the RH side and the LH side.

75. INSTALL SEAT TRACK COVER RH (for Manual Seat)
HINT: Use the same procedure for the RH side and the LH side.

76. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Manual Seat)
77. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
78. PERFORM ZERO POINT CALIBRATION AND SENSITIVITY CHECK (for Front Passenger Seat) Programming and Relearning
79. INSPECT SRS WARNING LIGHT Diagnosis System
80. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY Programming and Relearning
81. INSPECT SLIDING ROOF SYSTEM On-Vehicle Inspection
82. INSPECT FRONT SEAT ASSEMBLY (for Power Seat) Installation
83. INSPECT FRONT SEAT ADJUSTER ASSEMBLY (for Manual Seat)