Reassembly

BRAKE: REAR BRAKE: REASSEMBLY

REASSEMBLY

1. INSTALL REAR DISC





(a) Aligning the matchmarks, install the rear disc.
HINT: When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

2. ADJUST PARKING BRAKE SHOE CLEARANCE Reassembly
HINT: Hold the rear disc with hub nuts by applying parking brake before adjusting the parking brake shoe clearance.

3. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
(a) Install the parking brake shoe adjusting hole plug.
4. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG
(a) Temporarily install the rear disc brake bleeder plug to the rear disc brake cylinder sub-assembly.
5. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP
(a) Install the rear disc brake bleeder plug cap to the rear disc brake bleeder plug.
6. INSTALL PISTON SEAL
(a) Apply lithium soap base glycol grease to a new piston seal.
(b) Install the piston seal to the rear disc brake cylinder sub-assembly.
7. INSTALL REAR DISC BRAKE PISTON





(a) Apply lithium soap base glycol grease to the rear disc brake piston and a new cylinder boot.
(b) Install the cylinder boot to the rear disc brake piston.
(c) Install the piston to the rear disc brake cylinder sub-assembly.
NOTICE: Do not install the piston forcibly in the disc brake cylinder.

8. INSTALL CYLINDER BOOT





(a) Install the cylinder boot to the rear disc brake cylinder sub-assembly.
NOTICE:
- Install the boot securely onto the grooves of the cylinder and the piston.
- Do not damage the cylinder boot.

(b) Using a screwdriver, install the set ring.
NOTICE: Be careful not to damage the boot.

9. INSTALL REAR DISC BRAKE BUSHING DUST BOOT





(a) Apply lithium soap base glycol grease to the seal surface of 2 new rear disc brake bushing dust boots.
(b) Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.
10. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING





(a) Apply lithium soap base glycol grease to a new rear disc brake cylinder slide bushing.
(b) Install the rear disc brake cylinder bushing to the rear disc brake cylinder slide pin (lower).
11. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN





(a) Apply lithium soap base glycol grease to the pins.





(b) Install the 2 pins (upper and lower) to the rear brake cylinder mounting.
12. INSTALL REAR DISC BRAKE CYLINDER MOUNTING





(a) Install the rear disc brake cylinder mounting with the 2 bolts.
Torque: 62 Nm (632 kgf-cm, 46ft-lbf)
13. INSTALL NO. 1 REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the No. 1 rear disc brake pad support plate to the rear disc brake cylinder mounting.
14. INSTALL NO. 2 REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the No. 2 rear disc brake pad support plate to the rear disc brake cylinder mounting.
15. INSTALL REAR ANTI-SQUEAL SHIM





(a) Apply disc brake grease to the inside of the anti-squeal shims.
NOTICE:
- When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
- Apply disc brake grease to the area that contacts the anti-squeal shim.
- Disc brake grease can come out slightly from the area where the anti-squeal shim is installed.
- Make sure that disc brake grease is not applied onto the lining surface.





(b) Install the 2 anti-squeal shims and the pad wear indicators to each of the 2 brake pads.
NOTICE: Install the pad wear indicator and anti-squeal shims in the correct positions and directions.

16. INSTALL REAR DISC BRAKE PAD
(a) Install the 2 brake pads with anti-squeal shims to the rear disc brake cylinder mounting.