Diesel Data: Automotive Repair

Installation








PARKING BRAKE: PARKING BRAKE CABLE: INSTALLATION

INSTALLATION

1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY





(a) Install the parking brake cable clamp to the No. 3 parking brake cable assembly.
(b) Install the No. 3 parking brake cable assembly with the 3 bolts (A), the bolt (B) and the nut (C), and engage each claw.
Bolt (A) - Torque: 8.5 Nm (87 kgf-cm, 75in-lbf)
Bolt (B) and Nut (C) - Torque: 6.0 Nm (61 kgf-cm, 53in-lbf)









(c) Install the No. 3 parking brake cable assembly to the backing plate with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)





(d) Using a brass bar and a hammer, install the clip to the No. 3 parking brake cable assembly.
2. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY Reassembly
3. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET Reassembly
4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY Reassembly
5. INSTALL PARKING BRAKE SHOE STRUT Reassembly
6. INSTALL PARKING BRAKE SHOE RETURN TENSION NO. 1 SPRING Reassembly
7. CHECK PARKING BRAKE INSTALLATION Reassembly
8. INSTALL REAR DISC Reassembly
9. ADJUST PARKING BRAKE SHOE CLEARANCE Reassembly
10. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY Reassembly
11. INSTALL REAR WHEEL
12. INSTALL NO. 2 FRONT FLOOR HEAT LOWER INSULATOR (for 2AZ-FE)





(a) Install the No. 2 front floor heat lower insulator with the 3 nuts.
Torque: 4.9 Nm (50 kgf-cm, 43in-lbf)
13. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for 2AZ-FE) Installation
14. INSTALL EXHAUST CENTER PIPE ASSEMBLY (for 2GR-FE) Installation
15. INSTALL EXHAUST TAIL PIPE ASSEMBLY (for 2GR-FE) Installation
16. INSTALL NO. 4 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)





(a) Install the No. 4 parking brake cable assembly to the parking brake equalizer.





(b) Slide the rubber boot back as shown in the illustration.
17. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)





(a) Connect the No. 2 parking brake cable assembly to the parking brake equalizer.
18. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)





(a) Connect the No. 3 parking brake cable assembly to the parking brake equalizer.
19. INSTALL CROSS MEMBER FLOOR NO. 4 REINFORCEMENT SUB-ASSEMBLY (for Automatic Transaxle) Installation
20. INSTALL FRONT FLOOR CARPET ASSEMBLY (for Automatic Transaxle) Installation
21. INSTALL LUGGAGE DOOR LOCK OPEN LEVER SUB-ASSEMBLY (for Automatic Transaxle) Installation
22. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY (for Manual Transaxle) Reassembly
23. INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY (for Manual Transaxle)
HINT: Refer to the procedures up to "INSTALL PARKING BRAKE LEVER". Installation

24. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle) Reassembly
25. INSTALL PARKING BRAKE PEDAL ASSEMBLY (for Automatic Transaxle)
HINT: Refer to the procedures up to "INSTALL PARKING BRAKE PEDAL". Installation

26. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)
HINT: Refer to the procedures up to "INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)". Installation

27. INSTALL FRONT SEAT ASSEMBLY RH (for Manual Seat)
HINT: Use the same procedures for the RH side and the LH side.

28. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)
HINT: Refer to the procedures up to "INSTALL FRONT SEAT ASSEMBLY (for Power Seat)". Installation

29. INSTALL FRONT SEAT ASSEMBLY RH (for Power Seat)
HINT: Use the same procedures for the RH side and the LH side.

30. INSPECT PARKING BRAKE LEVER TRAVEL (for Manual Transaxle) Adjustments
31. INSPECT PARKING BRAKE PEDAL TRAVEL (for Automatic Transaxle) Adjustments
32. ADJUST PARKING BRAKE LEVER TRAVEL (for Manual Transaxle) Adjustments
33. ADJUST PARKING BRAKE PEDAL TRAVEL (for Automatic Transaxle) Adjustments
34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Manual Seat)
35. PERFORM ZERO POINT CALIBRATION AND SENSITIVITY CHECK
HINT: Programming and Relearning

36. INSPECT SRS WARNING LIGHT
37. INSPECT SLIDE ADJUSTER LOCK (for Manual Seat)
38. INSPECT FRONT SEAT ASSEMBLY (for Power Seat) Installation
39. CHECK FOR EXHAUST GAS LEAKS Installation