Installation

2GR-FE COOLING: RADIATOR: INSTALLATION

INSTALLATION

1. INSTALL RADIATOR SUPPORT LOWER





(a) Install the 2 radiator support lowers to the radiator assembly.
2. INSTALL RADIATOR SUPPORT CUSHION





(a) Install the 2 radiator support cushions to the radiator assembly.
3. INSTALL RADIATOR ASSEMBLY





(a) Install the radiator to the body.





(b) Install the condenser assembly with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44in-lbf)
4. INSTALL FAN SHROUD





(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.





(b) Connect the fan motor connector.
5. INSTALL RADIATOR SUPPORT UPPER





(a) Install the radiator support upper with the 5 bolts.
Torque: 7.0 Nm (71 kgf-cm, 62in-lbf)





(b) Install the hood lock assembly to the radiator support upper with the 3 bolts.
Torque: 7.5 Nm (77 kgf-cm, 66in-lbf)





(c) Install the hood lock control cable assembly to the radiator support upper with the clamp.
(d) Connect the 2 horn connectors.
6. CONNECT NO. 1 OIL COOLER OUTLET TUBE





(a) Connect the No. 1 oil cooler outlet tube to the radiator assembly.
7. CONNECT NO. 1 OIL COOLER INLET TUBE





(a) Connect the No. 1 oil cooler inlet tube to the radiator assembly.
8. CONNECT RADIATOR HOSE OUTLET





(a) Connect the radiator hose outlet to the radiator assembly.
9. CONNECT RADIATOR HOSE INLET





(a) Connect the radiator hose inlet to the radiator assembly.
10. CONNECT RADIATOR RESERVOIR TANK HOSE





(a) Connect the radiator reservoir tank hose to the radiator assembly.
11. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly
12. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light) Installation
13. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light) Installation
14. INSTALL NO. 1 AIR CLEANER INLET Installation
15. INSTALL AIR CLEANER INLET SUB-ASSEMBLY Installation
16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
17. INSTALL COOL AIR INTAKE DUCT SEAL Installation
18. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
19. ADD ENGINE COOLANT Testing and Inspection
20. INSPECT FOR COOLANT LEAK Testing and Inspection
21. INSTALL ENGINE UNDER COVER RH
22. INSTALL ENGINE UNDER COVER LH
23. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
24. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH