Installation

AIR CONDITIONING: CONDENSER: INSTALLATION

INSTALLATION

1. INSTALL COOLER DRYER





(a) Using pliers, install the cooler dryer to the modulator.





(b) Apply sufficient compressor oil to an O-ring and cap fitting surface.
Compressor oil:
ND-OIL 8 or equivalent





(c) Using a straight hexagon wrench 14 mm, install the cap to the cooler condenser core.
Torque: 2.9 Nm (30 kgf-cm, 26in-lbf)
2. INSTALL COOLER CONDENSER ASSEMBLY





(a) Install the cooler condenser assembly with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44in-lbf)
HINT: If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:
40 cc (1.4 fl. oz.)
Compressor oil:
ND-8 or equivalent
3. INSTALL COOLER REFRIGERANT DISCHARGE PIPE





(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant discharge pipe.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
4. INSTALL AIR CONDITIONER TUBE AND ACCESSORY





(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the air conditioning tube assembly.
(d) Install the air conditioning tube assembly on the cooler condenser assembly with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
5. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY





(a) Install the hood lock support sub-assembly with the bolt.
Torque: 7.5 Nm (77 kgf-cm, 66in-lbf)
6. INSTALL RADIATOR SUPPORT UPPER Installation
7. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog Light) Installation
8. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light) Installation
9. INSTALL NO. 1 AIR CLEANER INLET (for 2GR-FE) Installation
10. INSTALL AIR CLEANER INLET ASSEMBLY (for 2AZ-FE) Installation
11. INSTALL AIR CLEANER INLET SUB-ASSEMBLY (for 2GR-FE) Installation
12. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2AZ-FE) Installation
13. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE) Installation
14. INSTALL COOL AIR INTAKE DUCT SEAL (for 2GR-FE) Installation
15. INSTALL V-BANK COVER SUB-ASSEMBLY (for 2GR-FE) Installation
16. CHARGE WITH REFRIGERANT Service and Repair
17. WARM UP ENGINE Service and Repair
18. CHECK FOR REFRIGERANT LEAKS Service and Repair
19. VEHICLE PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) Adjustments
20. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) Adjustments
21. FOG LIGHT AIMING INSPECTION (w/ Fog Light) Adjustments
22. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) Adjustments