Diesel Data: Automotive Repair

Removal








AIR CONDITIONING: CONDENSER: REMOVAL

REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair
2. REMOVE V-BANK COVER SUB-ASSEMBLY (for 2GR-FE) Removal
3. REMOVE COOL AIR INTAKE DUCT SEAL (for 2GR-FE) Removal
4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2AZ-FE) Removal
5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE) Removal
6. REMOVE AIR CLEANER INLET ASSEMBLY (for 2AZ-FE) Removal
7. REMOVE AIR CLEANER INLET SUB-ASSEMBLY (for 2GR-FE) Removal
8. REMOVE NO. 1 AIR CLEANER INLET (for 2GR-FE) Removal
9. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light) Removal
10. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light) Removal
11. REMOVE RADIATOR SUPPORT UPPER Removal
12. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY





(a) Remove the bolt and hood lock support sub-assembly.
13. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY





(a) Remove the bolt and disconnect the air conditioning tube assembly from the condenser.
(b) Remove the O-ring from the air conditioning tube assembly.
NOTICE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

14. DISCONNECT COOLER REFRIGERANT DISCHARGE PIPE





(a) Remove the bolt and disconnect the cooler refrigerant discharge pipe from the condenser.
(b) Remove the O-ring from the cooler refrigerant discharge pipe.
NOTICE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

15. REMOVE COOLER CONDENSER ASSEMBLY





(a) Remove the 4 bolts and condenser.
16. REMOVE COOLER DRYER





(a) Using a 14 mm straight hexagon wrench, remove the cap from the modulator.





(b) Using pliers, remove the cooler dryer.