Installation

2GR-FE FUEL: FUEL INJECTOR: INSTALLATION

INSTALLATION

1. INSTALL FUEL INJECTOR ASSEMBLY





(a) Apply a light coat of spindle oil or gasoline to new O-rings, and install them to each injector.





(b) Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts the O-ring.
(c) Push the fuel injector while turning it to install the injector in the fuel delivery pipe.
(d) Position the fuel injector connector outward.
NOTICE:
- Be careful not to twist the O-ring.
- After installing the fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.





(e) Install 6 new insulators to the intake manifold.





(f) Place the fuel delivery pipe which has the 6 fuel injectors installed to it in position on the intake manifold.
NOTICE: Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

(g) Temporarily install the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.
NOTICE: After installing the fuel injectors, check that they turns smoothly. If not, reinstall the injectors with new O-rings.

(h) Tighten the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.
Torque: 21 Nm (214 kgf-cm, 15ft-lbf)





(i) Connect the 6 fuel injector connectors.
2. CONNECT FUEL TUBE SUB-ASSEMBLY





(a) Push in the tube connector onto the pipe until the tube connector makes a "click" sound.
NOTICE:
- Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
- After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

(b) Install the No. 2 fuel pipe clamp.
3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY
NOTICE: DO NOT apply oil to the bolts listed below:









(a) Install a new gasket to the intake air surge tank.
(b) Using a 5 mm hexagon socket wrench, install the 4 bolts.
Torque: 18 Nm (184 kgf-cm, 13ft-lbf)
(c) Install the intake air surge tank with the 2 nuts and 2 bolts.
Nut - Torque: 16 Nm (163 kgf-cm, 12ft-lbf)
Bolt - Torque: 21 Nm (214 kgf-cm, 15ft-lbf)





(d) Connect the connector.





(e) Install the vacuum hose clamp with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)





(f) Connect the union to check valve hose.
(g) Connect the No. 1 ventilation hose.





(h) Install the clamp and connect the throttle with motor body assembly connector.
(i) Connect the vapor feed hose.
(j) Connect the 2 water by-pass hoses to the throttle with motor body assembly.
4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
5. ADD ENGINE COOLANT Testing and Inspection
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
7. INSPECT FOR COOLANT LEAK Testing and Inspection
8. INSPECT FOR FUEL LEAK Testing and Inspection
9. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY Installation
10. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
11. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
12. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
13. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
14. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
15. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
16. INSTALL V-BANK COVER SUB-ASSEMBLY Installation