Installation

BRAKE SYSTEM (OTHER): BRAKE PEDAL: INSTALLATION

INSTALLATION

1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY





(a) Install the nut to the brake pedal support sub-assembly.





(b) Install the brake pedal support sub-assembly with the 4 nuts.
Torque: 13 Nm (132 kgf-cm, 10 ft-lbf)





(c) Engage the 2 clamps to the brake pedal support sub-assembly.





(d) Install the brake pedal support sub-assembly to the instrument panel reinforcement with the bolt.
Torque: 24 Nm (245 kgf-cm, 18 ft-lbf)
2. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
(a) Install the stop light switch mounting adjuster to the brake pedal support sub-assembly.
3. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation
4. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS





(a) Apply lithium soap base glycol grease to the push rod pin.
(b) Connect the brake master cylinder push rod clevis to the brake pedal with the push rod clevis pin, and install a new clip as shown in the illustration.
5. INSTALL BRAKE PEDAL RETURN SPRING





(a) Install the brake pedal return spring between the brake pedal support sub-assembly and brake master cylinder push rod clevis.
6. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments
7. INSPECT BRAKE PEDAL FREE PLAY Adjustments
8. INSPECT BRAKE PEDAL RESERVE DISTANCE Adjustments
9. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
10. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY
HINT: Refer to the instructions for Installation of the upper instrument panel sub-assembly Installation.