Diesel Data: Automotive Repair

Replacement








2ZR-FE ENGINE MECHANICAL: CYLINDER BLOCK: REPLACEMENT

REPLACEMENT

1. REPLACE RING PIN
NOTE: It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the ring pins.





(b) Using a plastic hammer, tap in the ring pins.
Standard protrusion:
7.5 to 8.5 mm (0.295 to 0.335 in.)
2. REPLACE STUD BOLT
NOTE: If any of the stud bolts is deformed or the threads are damaged, replace it.

(a) Remove the stud bolts.





(b) Using a "TORX" socket E6, install the stud bolts as shown in the illustration.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
3. REPLACE STRAIGHT PIN
NOTE: It is not necessary to remove the straight pins unless they are being replaced.

(a) Remove the straight pins.
(b) Using a plastic hammer, tap in the straight pins.





Standard Protrusion: