Diesel Data: Automotive Repair

Cylinder Block Assembly: Specifications

SURFACE VARIATION






CYLINDER BORE





MAIN BEARING CAP

Step 1





Install and uniformly tighten the 10 main bearing cap bolts in the sequence shown in the illustration.
Torque 40 Nm (408 kgf-cm, 30 ft-lbf)

Step 2





Mark the front of the bearing cap bolts with paint.
Further tighten the bearing cap bolts an additional 90° in the numerical order shown in the previous illustration.
Check that the paint mark is now at a 90° angle to the front.









CRANKSHAFT

Standard diameter 47.988 to 48.000 mm (1.8893 to 1.8898 in.)
Maximum taper and distortion 0.004 mm (0.0002 in.)

Standard Diameter (Reference):






CRANK PIN
Standard diameter 43.992 to 44.000 mm (1.7320 to 1.7323 in.)
Maximum taper and distortion 0.004 mm (0.0002 in.)
















CONNECTING ROD











CONNECTING ROD BOLT

Standard diameter 6.6 to 6.7 mm (0.2598 to 0.2638 in.)
Minimum diameter 6.4 mm (0.2520 in.)


PISTON






PISTON RING





CRANKSHAFT PULLEY

Torque 190 Nm (1940 kgf-cm, 140 ft-lbf)