Installation

HEATING / AIR CONDITIONING: PTC HEATER ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL QUICK HEATER ASSEMBLY





(a) Install the quick heater assembly as shown in the illustration.





(b) Install the 2 screws.
(c) Engage each clamp.
2. INSTALL BLOWER ASSEMBLY Installation
3. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY Installation
4. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT Installation
5. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Manual Air Conditioning System) Installation
6. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Automatic Air Conditioning System) Installation
7. INSTALL AIR CONDITIONING UNIT Installation
8. REMOVE REAR NO. 1 AIR DUCT (w/ Rear Air Duct) Installation
9. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY Installation
10. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for Manual Air Conditioning System) Installation
11. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for Automatic Air Conditioning System) Installation
12. INSTALL REAR NO. 3 AIR DUCT (w/ Rear Air Duct) Installation
13. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct) Installation
14. INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE Installation
15. INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY Installation
16. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY Installation
17. INSTALL SMART KEY ECU ASSEMBLY (w/ Smart Key System) Installation
18. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
19. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY Installation
20. INSTALL CONSOLE BOX ASSEMBLY (for Manual Transaxle) Installation
21. INSTALL CONSOLE BOX ASSEMBLY (for Automatic Transaxle) Installation
22. INSTALL CONSOLE BOX CARPET Installation
23. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY Installation
24. INSTALL NO. 1 SWITCH HOLE BASE (w/o Smart Key System) Installation
25. INSTALL NO. 1 SWITCH HOLE BASE (w/ Smart Key System) Installation
26. INSTALL FRONT NO. 1 CONSOLE BOX INSERT Installation
27. INSTALL COWL SIDE TRIM BOARD LH Installation
28. INSTALL FRONT DOOR SCUFF PLATE LH Installation
29. INSTALL FRONT NO. 2 CONSOLE BOX INSERT Installation
30. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover) Installation
31. INSTALL COWL SIDE TRIM BOARD RH Installation
32. INSTALL FRONT DOOR SCUFF PLATE RH Installation
33. INSTALL AIR CONDITIONING PANEL ASSEMBLY (for Manual Air Conditioning System) Installation
34. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System) Installation
35. INSTALL INSTRUMENT PANEL HOLE COVER Installation
36. INSTALL INSTRUMENT PANEL BOX ASSEMBLY Installation
37. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle) Installation
38. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle) Installation
39. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
40. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Installation
41. INSTALL RADIO RECEIVER WITH BRACKET (w/o Navigation System) Installation
42. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ Navigation System) Installation
43. INSTALL NAVIGATION RECEIVER WITH BRACKET (w/ Navigation System) Installation
44. INSTALL STEERING POST ASSEMBLY (for 2ZR-FE) Installation
45. INSTALL STEERING POST ASSEMBLY (for 2AZ-FE) Installation
46. TURN FRONT WHEELS FACING STRAIGHT AHEAD
47. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
48. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation
49. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY Installation
50. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT Installation
51. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
52. INSTALL TRANSPONDER KEY AMPLIFIER (w/o Smart Key System) Installation
53. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
54. INSTALL UPPER STEERING COLUMN COVER Installation
55. INSTALL LOWER STEERING COLUMN COVER Installation
56. TURN FRONT WHEELS FACING STRAIGHT AHEAD
57. ADJUST SPIRAL CABLE Installation
58. INSTALL STEERING WHEEL ASSEMBLY Installation
59. INSTALL STEERING PAD Installation
60. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation
61. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation
62. INSPECT STEERING WHEEL CENTER POINT
63. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
64. INSTALL POWER STEERING ECU ASSEMBLY (for 2ZR-FE) Installation
65. INSTALL POWER STEERING ECU ASSEMBLY (for 2AZ-FE) Installation
66. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
67. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
68. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
69. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation
70. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
71. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY Installation
72. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
73. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag) Installation
74. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag) Installation
75. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag) Installation
76. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag) Installation
77. INSTALL COMBINATION METER ASSEMBLY Installation
78. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY Installation
79. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY Installation
80. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation
81. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation
82. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH Installation
83. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH Installation
84. INSTALL HEATER OUTLET WATER HOSE Installation
85. INSTALL HEATER INLET WATER HOSE Installation
86. INSTALL AIR CONDITIONING TUBE ASSEMBLY Installation
87. INSTALL SUCTION PIPE SUB-ASSEMBLY Installation
88. INSTALL OUTER COWL TOP PANEL (for TMC Made) Installation
89. INSTALL OUTER COWL TOP PANEL (except TMC Made) Installation
90. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
91. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
92. INSTALL CENTER NO. 1 COWL TOP VENTILATOR LOUVER Installation
93. INSTALL HOOD TO COWL TOP SEAL Installation
94. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
95. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
96. INSTALL FRONT WIPER ARM HEAD CAP Installation
97. CHARGE WITH REFRIGERANT Service and Repair
98. ADD ENGINE COOLANT (for 2ZR-FE) Service and Repair
99. ADD ENGINE COOLANT (for 2AZ-FE) Service and Repair
100. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
101. INSPECT FOR COOLANT LEAK (for 2ZR-FE) Testing and Inspection
102. INSPECT FOR COOLANT LEAK (for 2AZ-FE) Testing and Inspection
103. INSPECT STEERING PAD Installation
104. INSPECT SRS WARNING LIGHT
Diagnosis System
105. WARM UP ENGINE Service and Repair
106. INSPECT FOR REFRIGERANT LEAK Service and Repair