Diesel Data: Automotive Repair

Part 1








2ZR-FE ENGINE CONTROL: SFI SYSTEM: Cranking Holding Function Circuit

Cranking Holding Function Circuit

DESCRIPTION

The cranking holding control system keeps energizing the ST relay after the ECM detects the starter signal (STSW signal) from the main body ECU until the ECM performs a judgment of "Engine started". Furthermore, the ECM outputs an accessory cut signal (ACCR signal) to the ACC relay during cranking to prevent flickering of the combination meter, clock, audio system, and other areas.
When the ECM detects the STSW signal, the ECM outputs the starter relay drive signal (STAR signal) to the starter relay through the clutch pedal switch assembly or park/neutral position switch, and then the engine is cranked. When the ECM receives a stable engine speed signal (NE signal) (more specifically, when the NE signal reaches a predetermined value), the ECM stops outputting the STAR signal. Also, the ECM monitors the ST relay operating conditions based on the STA terminal voltage status.





WIRING DIAGRAM









INSPECTION PROCEDURE

PROCEDURE

1. READ VALUE USING TECHSTREAM (STARTER SIGNAL)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream ON.
(d) Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.
(e) Move the shift lever to P or N (for automatic transaxle models).
(f) Fully depress the clutch pedal (for manual transaxle models).
(g) Depress the brake pedal (w/ Smart Key System).
(h) Check the result when the ignition switch is turned ON and START positions.
OK:






Result:






C -- INSPECT ST RELAY (VOLTAGE)
B -- INSPECT ECM (STSW TERMINAL VOLTAGE)
A -- Continue to next step.
2. INSPECT ECM (STSW TERMINAL VOLTAGE)




(a) Disconnect the ECM connector.
(b) Crank the engine.
(c) Measure the voltage according to the value(s) in the table below.
Standard Voltage:





(d) Reconnect the ECM connector.
HINT: DTCs related to the communication with other computers may be set due to this inspection. Clear those DTCs after inspection.

NG -- INSPECT FUSE (AM2 NO. 2 FUSE)
OK -- Continue to next step.
3. INSPECT RELAY (ST RELAY VOLTAGE)
(a) Remove the ST relay from the No. 5 relay block (TMC made).




(b) Remove the ST relay from the No. 8 relay block (except TMC made).
(c) Move the shift lever the P or N position (for automatic transaxle models).
(d) Fully depress the clutch pedal (for manual transaxle models).
(e) Crank the engine.
(f) Measure the voltage according to the value(s) in the table below.
Standard Voltage:





(g) Reinstall the ST relay.
Result:






D -- INSPECT CLUTCH PEDAL SWITCH
C -- INSPECT PARK/NEUTRAL POSITION SWITCH
B -- CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL SWITCH - ECM)
A -- Continue to next step.
4. CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - ECM)




(a) Disconnect the ECM connector.
(b) Disconnect the park/neutral position switch assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open):






Standard Resistance (Check for short):





(d) Reconnect the ECM connector.
(e) Reconnect the park/neutral position switch assembly connector.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (PARK/NEUTRAL POSITION SWITCH - ECM)
OK -- REPLACE ECM
5. CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL SWITCH - ECM)




(a) Disconnect the ECM connector.
(b) Disconnect the clutch pedal switch connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open):






Standard Resistance (Check for Short):





(d) Reconnect the ECM connector.
(e) Reconnect the clutch pedal switch connector.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (CLUTCH PEDAL SWITCH - ECM)
OK -- REPLACE ECM
6. INSPECT PARK/NEUTRAL POSITION SWITCH
(a) Inspect the park/neutral position switch Inspection.
NG -- REPLACE PARK/NEUTRAL POSITION SWITCH
OK -- Continue to next step.
7. CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - PARK/NEUTRAL POSITION SWITCH)




(a) Disconnect the park/neutral position switch connector.
(b) Disconnect the ignition switch assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open):






Standard Resistance (Check for Short):





HINT: When measuring the resistance, it is necessary to reverse the positive (+) and negative (-) tester probes because there is a diode in the wire harness.
(d) Reconnect the park/neutral position switch connector.
(e) Reconnect the ignition switch assembly connector.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH ASSEMBLY - PARK/NEUTRAL POSITION SWITCH)
OK -- Continue to next step.
8. CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - ECM)




(a) Disconnect the ECM connector.
(b) Disconnect the ignition switch assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open):






Standard Resistance (Check for Short):





(d) Reconnect the ECM connector.
(e) Reconnect the ignition switch assembly connector.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH ASSEMBLY - ECM)
OK -- Continue to next step.
9. CHECK HARNESS AND CONNECTOR (ST RELAY - PARK/NEUTRAL POSITION SWITCH)




(a) Disconnect the park/neutral position switch connector.
(b) Remove the ST relay from the No. 5 relay block (TMC made).




(c) Remove the ST relay from the No. 8 relay block (except TMC made).
(d) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open):






Standard Resistance (Check for Short):





(e) Reconnect the park/neutral position switch connector.
(f) Reinstall the ST relay.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - PARK/NEUTRAL POSITION SWITCH)
OK -- REPLACE ECM
10. INSPECT CLUTCH PEDAL SWITCH
(a) Inspect the clutch pedal switch Testing and Inspection.
NG -- REPLACE CLUTCH PEDAL SWITCH
OK -- Continue to next step.
11. CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - CLUTCH PEDAL SWITCH)




(a) Disconnect the clutch pedal switch connector.
(b) Disconnect the ignition switch assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open):






Standard Resistance (Check for Short):





HINT: When measuring the resistance, it is necessary to reverse the positive (+) and negative (-) tester probes because there is a diode in the wire harness.
(d) Reconnect the clutch pedal switch connector.
(e) Reconnect the ignition switch assembly connector.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH ASSEMBLY - CLUTCH PEDAL SWITCH)
OK -- Continue to next step.
12. CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - ECM)




(a) Disconnect the ECM connector.
(b) Disconnect the ignition switch assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open):






Standard Resistance (Check for Short):





(d) Reconnect the ECM connector.
(e) Reconnect the ignition switch assembly connector.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH ASSEMBLY - ECM)
OK -- Continue to next step.