Part 3

U341E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY

REASSEMBLY (Continued)


95. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) Align the groove of the manual valve with the pin of the manual valve lever.





(b) Temporarily install the valve body with the 13 bolts.
Bolt length:
Bolt A: 32 mm (1.26 in.)
Bolt B: 22 mm (0.866 in.)
Bolt C: 55 mm (2.17 in.)
Bolt D: 45 mm (1.77 in.)





(c) Temporarily install the detent spring and detent spring cover with the 2 bolts.
Bolt length:
Bolt A: 14 mm (0.551 in.)
Bolt B: 45 mm (1.77 in.)
(d) Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.
(e) Tighten the 15 bolts.
Torque: 11 Nm (112 kgf-cm, 8 ft-lbf)





(f) Connect the 5 solenoid connectors.
(g) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 11 Nm (112 kgf-cm, 8 ft-lbf)
Bolt length:
55 mm (2.17 in.)

96. INSTALL VALVE BODY OIL STRAINER ASSEMBLY





(a) Coat a new gasket with ATF, and install it to the oil strainer.





(b) Install the valve body oil strainer assembly to the automatic transaxle with the 3 bolts.
Torque: 11 Nm (112 kgf-cm, 8 ft-lbf)
97. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY





(a) Install the 2 magnets to the oil pan.
(b) Install a new oil pan gasket to the oil pan.





(c) Install the oil pan with the 19 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69 in-lbf)
98. INSTALL BREATHER PLUG
(a) Install the breather plug to the transaxle case.
99. INSTALL BREATHER PLUG HOSE





(a) Install the breather plug hose to the breather plug.
100. INSTALL NO. 1 TRANSAXLE CASE PLUG
(a) Coat 5 new O-rings with ATF, and install them to the 5 No. 1 transaxle case plugs.





(b) Install the 4 No. 1 transaxle case plugs to the transaxle housing and transaxle case.
Torque: 7.4 Nm (76 kgf-cm, 66 in-lbf)





(c) Install the No. 1 transaxle case plug to the transaxle case.
Torque: 7.4 Nm (76 kgf-cm, 66 in-lbf)
101. INSTALL OIL COOLER TUBE UNION
(a) Coat 2 new O-rings with ATF, and install them into the 2 oil cooler tube unions.





(b) Install the 2 oil cooler tube unions to the transaxle case.
Torque: 27 Nm (275 kgf-cm, 20 ft-lbf)
102. INSTALL SPEED SENSOR
(a) Coat a new O-ring with ATF, and install it to the speed sensor.





(b) Install the speed sensor to the transaxle case with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
103. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
(a) Install the park/neutral position switch assembly to the automatic transaxle.





(b) Temporarily install the 2 bolts.
(c) Replace the lock plate with a new one and tighten the manual valve shaft nut.
Torque: 6.9 Nm (70 kgf-cm, 61 in-lbf)
(d) Temporarily install the control shaft lever.





(e) Turn the lever counterclockwise until it stops, then turn it clockwise 2 notches.
(f) Remove the control shaft lever.





(g) Align the groove with the neutral basic line.
(h) Hold the switch in this position and tighten the 2 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)





(i) Using a screwdriver, stake the nut with the lock plate.





(j) Install the control shaft lever with the nut and washer.
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
104. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY
(a) Coat a new O-ring with ATF and install it to the speedometer driven hole cover sub-assembly.





(b) Install the speedometer driven hole cover sub-assembly to the transaxle housing.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)