Removal

CLUTCH: CLUTCH PEDAL: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

2. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY
Removal
3. SEPARATE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)





(a) Remove the 3 screws and separate the main body ECU.
4. DISCONNECT CONNECTORS
(a) Disconnect the clutch pedal switch connector.
(b) Disconnect the clutch switch connector.
5. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN





(a) Remove the clip and hole pin.
6. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY





(a) Remove the 2 nuts, bolt and clutch pedal support sub-assembly.





(b) Remove the nut from the clutch pedal support sub-assembly.
7. REMOVE CLUTCH PEDAL STOPPER BOLT





(a) Remove the clutch pedal stopper bolt from the clutch pedal support sub-assembly.
8. REMOVE CLUTCH PEDAL SPRING (for 2AZ-FE)





(a) Remove the clutch pedal spring.
9. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING
(a) Mount the clutch pedal in a soft jaw vise.
(b) While the clutch pedal is fully depressed, remove the turn over spring.
(c) Remove the 2 turn over bushings from the clutch pedal sub-assembly and clutch pedal support sub-assembly.
10. REMOVE CLUTCH PEDAL SUB-ASSEMBLY





(a) Remove the bolt, nut and clutch pedal sub-assembly from the clutch pedal support sub-assembly.
11. REMOVE CLUTCH PEDAL PAD
(a) Remove the clutch pedal pad from the clutch pedal sub-assembly.
12. REMOVE CLUTCH PEDAL BUSHING





(a) Remove the 2 bushings from the clutch pedal sub-assembly.
13. REMOVE NO. 1 CLUTCH PEDAL CUSHION





(a) Remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly and clutch pedal support sub-assembly.
14. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING





(a) Using an 8 mm hexagon wrench and a hammer, remove the clevis bushing from the clutch pedal sub-assembly.
15. REMOVE CLUTCH SWITCH ASSEMBLY (w/ Cruise Control System)
(a) Remove the nut and clutch switch assembly from the clutch pedal support sub-assembly.
16. REMOVE CLUTCH PEDAL SWITCH ASSEMBLY
(a) Remove the nut and clutch pedal switch assembly from the clutch pedal support sub-assembly.