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Reassembly Part 2





C59 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE UNIT: REASSEMBLY PART 2



(b) Install the manual transmission case cover sub-assembly onto the manual transmission case with the 9 bolts.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
43. INSTALL SHIFT AND SELECT LEVER SHAFT ASSEMBLY






(a) Coat the shift and select lever shaft assembly with gear oil and install it onto the transmission case.
44. INSTALL CONTROL SHAFT COVER OIL SEAL





(a) Using SST and a hammer, install a new control shaft cover oil seal onto the control shaft cover.
SST: 09950-60010
09951-00280
SST: 09950-70010
09951-07150
Driven in depth:
0.2 to 1.2 mm (0.00787 to 0.0472 in.)
(b) Coat the control shaft cover oil seal with MP grease.
45. INSTALL CONTROL SHAFT COVER





(a) Coat the threads of the 4 bolts with sealant. Install a new gasket and the control shaft cover onto the manual transmission case with the 4 bolts.
Sealant:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Torque: 20 Nm (200 kgf-cm, 14 ft-lbf)
NOTE: Set the claws of the shift interlock plate into the shift head part of the gear shift fork shaft securely.

46. INSTALL SHIFT GUIDE PIN





(a) Coat the threads of the shift guide pin with sealant.
Sealant:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
(b) Install the washer and shift guide pin.
Torque: 11 Nm (112 kgf-cm, 8 ft-lbf)
47. INSTALL NO. 1 LOCK BALL ASSEMBLY





(a) Coat the threads of the No. 1 lock ball assembly with sealant and install it onto the manual transmission case.
Sealant:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Torque: 29 Nm (300 kgf-cm, 22 ft-lbf)
48. INSTALL SHIFT LEVER DAMPER






(a) Install the dust boot onto the control shaft cover.
(b) Install the shift lever damper with the lock pin onto the shift and select lever shaft assembly.
(c) Install the washer with the nut.
Torque: 12 Nm (120 kgf-cm, 9 ft-lbf)
49. INSTALL FLOOR SHIFT CONTROL SHIFT LEVER





(a) Install the dust boot onto the shift and select lever shaft oil seal.
(b) Install the floor shift control shift lever with the lock pin onto the shift and select lever shaft assembly.
(c) Install the washer with the nut.
Torque: 12 Nm (120 kgf-cm, 9 ft-lbf)
50. INSTALL SELECTING BELLCRANK ASSEMBLY





(a) Install the selecting bellcrank assembly together with the control bellcrank dust cover onto the manual transmission case with the 2 bolts and nut.
Torque: 25 Nm (250 kgf-cm, 18 ft-lbf)
Torque: 12 Nm (120 kgf-cm, 9 ft-lbf)
NOTE: Apply MP grease to the inside surface of the control shift lever bush.

51. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY





(a) Using SST, install the back-up light switch assembly onto the manual transmission case with a new gasket.
SST: 09817-16011
Torque: 40 Nm (410 kgf-cm, 30 ft-lbf)
(b) Install the back-up light switch wire harness into the 2 clamps.
52. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY
(a) Install a new O-ring onto the speedometer driven hole cover sub-assembly.





(b) Install the speedometer driven hole cover sub-assembly onto the manual transaxle case with the bolt.
Torque: 11 Nm (115 kgf-cm, 8 ft-lbf)
53. INSTALL MANUAL TRANSMISSION FILLER PLUG





(a) Install the manual transmission filler plug onto the manual transmission case with a new gasket.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
54. INSTALL DRAIN PLUG SUB-ASSEMBLY





(a) Install the drain plug onto the manual transmission case with a new gasket.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
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