Diesel Data: Automotive Repair

Installation








C59 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL REAR ENGINE MOUNTING BRACKET





(a) Install the rear engine mounting bracket with the 3 bolts.
Torque: 45 Nm (459 kgf-cm, 33 ft-lbf)
2. INSTALL FRONT ENGINE MOUNTING BRACKET





(a) Install the front engine mounting bracket with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft-lbf)
3. INSTALL ENGINE MOUNTING BRACKET LH





(a) Temporarily install the engine mounting bracket LH with the 4 bolts.
(b) Tighten the 4 bolts.
Torque: 52 Nm (531 kgf-cm, 38 ft-lbf)
4. INSTALL CONTROL CABLE BRACKET





(a) Install the control cable bracket with the 2 bolts.
Torque: 25 Nm (250 kgf-cm, 18 ft-lbf)
5. INSTALL MANUAL TRANSAXLE ASSEMBLY





(a) Align the input shaft with the clutch disc and install the manual transaxle onto the engine.
(b) Install the 7 bolts.
Torque: 33 Nm (337 kgf-cm, 24 ft-lbf)
NOTICE:
- Insert dowel pins into the dowel holes securely so that the end face of the transaxle assembly fits close against the engine assembly before tightening the bolts.
- Make sure that the dowel pins are not loose, bent, damaged or scratched and then install the transaxle onto the engine with the contact surfaces of the engine and transaxle flat against each other.

6. INSTALL STARTER ASSEMBLY Installation
7. INSTALL REAR ENGINE MOUNTING INSULATOR Installation
8. INSTALL FRONT ENGINE MOUNTING INSULATOR Installation
9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT: See the steps from "Install Engine Assembly With Transaxle" through "Check ABS Speed Sensor Signa" Installation.