Installation
WINDOW / GLASS: WINDSHIELD GLASS: INSTALLATION
INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Using a brush or sponge, coat the application area of the 2 No. 2 windshield glass stoppers with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover Primer G.
HINT: If an area other than that specified is coated by accident, apply a non-reusable part solvent to a clean cloth and wipe off the primer.
(b) Install 2 new No. 2 windshield glass stoppers onto the windshield glass as shown in the illustration.
HINT: Only 2-piece type No. 2 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
Standard Dimension:
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
HINT: Only 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
3. INSTALL WINDSHIELD OUTSIDE MOULDING
(a) Using a brush or sponge, coat the application area of the windshield outside moulding with Primer G.
Standard Dimension:
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover Primer G.
HINT: If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.
(b) Install a new windshield outside moulding onto the windshield glass as shown in the illustration.
4. INSTALL WINDSHIELD GLASS ADHESIVE DAM
(a) Using a brush or sponge, coat the application area of the windshield glass adhesive dam with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover Primer G.
HINT: If the primer is applied to an area that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.
(b) Install a new windshield glass adhesive dam onto the windshield glass as shown in the illustration.
NOTE: Install the a adhesive dam along the dam reference line.
5. INSTALL WINDSHIELD GLASS
(a) Position the windshield glass assembly.
(1) Using suction cups, place the windshield glass assembly in the correct position.
(2) Check that the entire contact surface of the windshield glass rim is perfectly even.
(3) Place matchmarks on the windshield glass and vehicle body on the locations indicated in the illustration.
HINT:
- Placing matchmarks is necessary only when installing a new glass. If it is the reused glass, matchmarks should already be present.
- When reusing the glass, check and correct the matchmark positions.
NOTE: Check that the stoppers are attached to the vehicle body correctly.
(4) Using suction cups, remove the windshield glass assembly.
(b) Using a brush, coat the installation surface on the vehicle body with Primer M.
- Do not coat the adhesive with Primer M.
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
HINT: If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.
(c) Using a brush or sponge, coat the application area of adhesive with Primer G.
Standard Dimension:
NOTICE:
- Do not apply too much primer.
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
HINT: If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.
(1) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(2) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time described in the table below.
Tack-Free Time:
(3) Load the sealer gun with the cartridge.
(4) Apply adhesive to the windshield glass as shown in the illustration.
Standard Dimension:
HINT: Apply adhesive onto the ceramic notches.
(d) Install the windshield glass assembly.
(1) Using suction cups, position the glass so that the matchmarks are aligned and press it in gently along the rim.
(2) Lightly press the outer surface of the windshield glass to ensure that it is securely attached to the vehicle body.
NOTICE:
- Check that the windshield glass stoppers are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and windshield glass.
HINT: Press the glass with force of 98 N (10 kgf, 22 lbf) or more.
(3) If necessary, use a scraper to correct the level or position of adhesive that has been applied.
NOTE: Apply adhesive onto the windshield glass rim.
(4) Hold the windshield glass using protective tape until applied adhesive becomes hard.
NOTE: Do not drive the vehicle for the amount of time described in the table below.
Minimum Time:
6. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
7. INSTALL ROOF HEADLINING ASSEMBLY
Return the front section of the roof headlining assembly to the original position.
8. INSTALL SUN ROOF OPENING TRIM MOULDING (w/ Sliding Roof) Installation
9. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)
for TMC Made: Installation
for TMMC, NUMMI Made: Installation
10. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror) Installation
11. INSTALL INNER REAR VIEW MIRROR COVER (w/ EC Mirror) Installation
12. INSTALL VISOR HOLDER Installation
13. INSTALL NO. 1 ROOM LIGHT ASSEMBLY Installation
14. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY Installation
15. INSTALL VISOR ASSEMBLY LH Installation
16. INSTALL VISOR ASSEMBLY RH Installation
17. INSTALL MAP LIGHT ASSEMBLY (w/o Sliding Roof) Installation
18. INSTALL MAP LIGHT ASSEMBLY (w/ Sliding Roof) Installation
19. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag) Installation
20. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag) Installation
21. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag) Installation
22. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag) Installation
23. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
24. INSTALL CENTER NO. 1 COWL TOP VENTILATOR LOUVER Installation
25. INSTALL HOOD TO COWL TOP SEAL Installation
26. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
28. INSTALL FRONT WIPER ARM HEAD CAP Installation
29. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL