Installation

BRAKE (REAR): REAR BRAKE (for Drum Type): INSTALLATION

INSTALLATION

1. INSTALL REAR WHEEL BRAKE CYLINDER ASSEMBLY





(a) Install the rear wheel brake cylinder assembly to the backing plate with the 2 bolts.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)





(b) Using a union nut wrench (10 mm), connect the brake line to the rear wheel brake cylinder assembly.
without a union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with a union nut wrench - Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)

NOTICE:
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when the union nut wrench is parallel to the torque wrench.

2. TEMPORARILY TIGHTEN REAR DRUM BRAKE BLEEDER PLUG
HINT: Fully tighten the rear drum brake bleeder plug after bleeding any air left in the system.

3. INSTALL REAR DRUM BRAKE BLEEDER PLUG CAP
4. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY





(a) Using needle-nose pliers, install the rear brake parking brake shoe lever sub-assembly with a new C-washer.
5. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER





(a) Install the rear brake automatic adjust lever and automatic adjust lever tension spring to the rear brake shoe (front).
6. INSTALL REAR BRAKE SHOE (for Rear Side)





(a) Apply high temperature grease to the surface of the backing plate that contacts the shoes as shown in the illustration.





(b) Using needle-nose pliers, install the parking brake cable to the rear brake parking brake shoe lever sub-assembly.





(c) Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.
SST: 09718-00011
7. INSTALL REAR BRAKE STRUT SET





(a) Apply high temperature grease to the adjustment bolt.





(b) Install the rear brake strut set to the rear brake shoe.
8. INSTALL REAR BRAKE SHOE (for Front Side)





(a) Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.
SST: 09718-00011





(b) Using needle-nose pliers, install the tension spring to the rear brake shoe.





(c) Using SST, install the shoe return spring to the rear brake shoe.
SST: 09921-00010
NOTE: Do not damage the wheel cylinder boot.

9. INSPECT REAR DRUM BRAKE
(a) Inspect that each part is installed properly as shown in the illustration.




NOTE: There should be no oil or grease adhering to the friction surfaces of the shoe lining or the drum.





(b) Measure the brake drum inner diameter and the diameter of the brake shoes. Check that the difference between the diameters is equal to the specified shoe clearance.
Shoe clearance:
0.6 mm (0.0236 in.)
10. INSTALL REAR BRAKE DRUM
(a) Install the rear brake drum.
11. ADJUST REAR DRUM BRAKE SHOE CLEARANCE





(a) Temporarily install the 2 wheel nuts.
(b) Remove the shoe adjusting hole plug, and turn the adjuster to expand the shoe until the drum locks.





(c) Hold the automatic adjust lever away from the adjuster, and contract the brake shoe by turning the adjust bolt using another screwdriver until the drum can rotate smoothly.
Standard:
11 notches
(d) Install the hole plug.
12. INSTALL REAR WHEEL
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
13. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
14. BLEED BRAKE LINE Service and Repair
15. INSPECT FOR BRAKE FLUID LEAK
16. INSPECT FLUID LEVEL Testing and Inspection
17. ADJUST PARKING BRAKE LEVER TRAVEL Adjustments