Diesel Data: Automotive Repair

Removal








2AZ-FE LUBRICATION: OIL PUMP: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE Removal
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE FRONT WIPER ARM HEAD CAP Removal
4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
6. REMOVE HOOD TO COWL TOP SEAL Removal
7. REMOVE CENTER NO. 1 COWL TOP VENTILATOR LOUVER Removal
8. REMOVE COWL TOP VENTILATOR LOUVER LH Removal
9. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal
10. REMOVE OUTER COWL TOP PANEL Removal
11. REMOVE SUSPENSION TOWER DAMPER ASSEMBLY (w/ Front Strut Bar) Removal
12. REMOVE FRONT WHEEL RH
13. REMOVE ENGINE UNDER COVER LH
14. REMOVE ENGINE UNDER COVER RH
15. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal
16. DRAIN ENGINE COOLANT Service and Repair
17. DRAIN ENGINE OIL Replacement
18. REMOVE CENTER EXHAUST PIPE ASSEMBLY Removal
19. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal
20. REMOVE V-RIBBED BELT Removal
21. REMOVE GENERATOR ASSEMBLY Removal
22. DISCONNECT NO. 1 RADIATOR HOSE Removal
23. DISCONNECT OUTLET HEATER WATER HOSE Removal
24. DISCONNECT INLET HEATER WATER HOSE Removal
25. SEPARATE RADIATOR RESERVE TANK ASSEMBLY Removal
26. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Removal
27. REMOVE THROTTLE BODY ASSEMBLY Removal
28. REMOVE IGNITION COIL ASSEMBLY Removal
29. REMOVE SPARK PLUG Removal
30. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY Removal
31. REMOVE ENGINE OIL LEVEL DIPSTICK
32. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE Removal
33. REMOVE FUEL MAIN TUBE Removal
34. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal
35. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Removal
36. REMOVE INTAKE MANIFOLD Removal
37. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR Removal
38. REMOVE MANIFOLD STAY Removal
39. REMOVE NO. 2 MANIFOLD STAY Removal
40. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Removal
41. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY Removal
42. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH Removal
43. REMOVE IDLER PULLEY SUB-ASSEMBLY Removal
44. REMOVE OIL PAN SUB-ASSEMBLY Removal
45. SET NO. 1 CYLINDER TO TDC / COMPRESSION Removal
46. REMOVE CRANKSHAFT PULLEY Removal
47. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY Removal
48. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal
49. REMOVE CRANKSHAFT POSITION SENSOR Removal
50. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY





(a) Remove the 3 bolts and transverse engine engine mounting bracket.





(b) Using an E10 "TORX" socket, remove the stud bolt for the V-ribbed belt tensioner.





(c) Remove the 12 bolts and 2 nuts.





(d) Remove the timing chain cover by prying the portions between the timing chain cover, cylinder head and cylinder block with a screwdriver.
NOTE: Be careful not to damage the contact surfaces of the timing chain cover, cylinder head and cylinder block.
HINT: Tape the screwdriver tip before use.

51. REMOVE TIMING CHAIN COVER OIL SEAL





(a) Place the timing chain cover on wooden blocks.
(b) Using a screwdriver, pry out the oil seal.
NOTE: Do not damage the surface of the oil seal press fit hole.
HINT: Tape the screwdriver tip before use.

52. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE Removal
53. REMOVE TIMING CHAIN GUIDE Removal
54. REMOVE CHAIN TENSIONER SLIPPER Removal
55. REMOVE NO. 1 CHAIN VIBRATION DAMPER Removal
56. REMOVE CHAIN SUB-ASSEMBLY
57. REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET Removal
58. REMOVE NO. 2 CHAIN SUB-ASSEMBLY Removal
59. REMOVE OIL PUMP ASSEMBLY





(a) Remove the 3 bolts, oil pump and gasket.