Installation

2AZ-FE COOLING: WATER PUMP: INSTALLATION

INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY
(a) Remove any old seal packing material from the contact surface.





(b) Apply a continuous line of seal packing as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Standard seal diameter:
2.2 to 2.5 mm (0.0866 to 0.0984 in.)

NOTICE:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.





(c) Install the water pump and clamp bracket with the 4 bolts and 2 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)





(d) Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing chain cover.
(e) Install the wire harness clamp.





2. INSTALL WATER PUMP PULLEY
(a) Using SST, install the water pump pulley with the 4 bolts.
SST: 09960-10010
09962-01000
09963-00700
Torque: 26 Nm (265 kgf-cm, 19 ft-lbf)
3. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH Installation
4. INSTALL GENERATOR ASSEMBLY Installation
5. INSTALL V-RIBBED BELT Installation
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
7. ADD ENGINE COOLANT Service and Repair
8. INSPECT FOR COOLANT LEAK Testing and Inspection
9. INSPECT RESERVOIR TANK ENGINE COOLANT LEVEL Testing and Inspection
10. INSTALL ENGINE UNDER COVER LH
11. INSTALL ENGINE UNDER COVER RH