Disassembly

U250E AUTOMATIC TRANSMISSION / TRANSAXLE: DIFFERENTIAL CASE: DISASSEMBLY

DISASSEMBLY

1. REMOVE FRONT DIFFERENTIAL RING GEAR

(a) Put matchmarks on the front differential ring gear and differential case.

(b) Remove the 10 bolts.

(c) Using a plastic hammer, tap on the front differential ring gear to remove it from the case.
2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

(a) Using SST, remove the front differential case front tapered roller bearing from the differential case.
SST: 09950-00020
SST: 09950-00030
SST: 09950-40011
09957-04010
SST: 09950-60010
09951-00480

(b) Using SST, remove the front differential case front tapered roller bearing outer race.
SST: 09308-00010
3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

(a) Using SST, remove the front differential case rear tapered roller bearing from the differential case.
SST: 09950-00020
SST: 09950-00030
SST: 09950-40011
09955-04061
09957-04010
09958-04011
SST: 09950-50013
09951-05010
09952-05010
09953-05020
09954-05021
09955-05010
SST: 09950-60010
09951-00480
SST: 09950-70010
09951-07100

(b) Using SST, remove the front differential case rear tapered roller bearing outer race.
SST: 09308-00010
4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

(a) Using a pin punch and hammer, remove the straight pin.
NOTE: Before removing the straight pin, unstake it with a pin punch.

5. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT

(a) Remove the front No. 1 differential pinion shaft from the differential case.
6. REMOVE FRONT DIFFERENTIAL SIDE GEAR

(a) Remove the 2 front differential pinions, 2 pinion thrust washers, 2 front differential side gears and 2 side gear thrust washers from the differential case.
7. REMOVE TRANSAXLE HOUSING OIL SEAL

(a) Using SST and a hammer, remove the oil seal.
SST: 09950-70010
09951-07200
SST: 09950-60010
09951-00630
8. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL

(a) Using SST and a hammer, remove the oil seal.
SST: 09950-70010
09951-07100
SST: 09608-10010