Diesel Data: Automotive Repair

Part 4


U250E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY CONTINUED


95. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY





(a) Install the 2 magnets to the oil pan.
(b) Apply seal packing or equivalent to the 18 bolts.
Seal packing:
Toyota Genuine Seal Packing 1344, Three Bond 1344 or Equivalent
NOTICE:
- Apply seal packing to new bolts and tighten them within 10 minutes of application.
- Completely remove any oil or grease from the gasket contact surface of the transaxle case and the oil pan before installing the oil pan to the case.





(c) Install a new oil pan gasket and the oil pan to the transaxle case with the 18 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69 in-lbf)

NOTICE:
- Apply seal packing to new bolts and tighten them within 10 minutes of application.
- Completely remove any oil or grease from the gasket contact surface of the transaxle case and the oil pan before installing the oil pan to the case.

(d) Install a new gasket to the drain plug.
(e) Install the drain plug.
Torque: 49 Nm (500 kgf-cm, 36 ft-lbf)
96. INSTALL NO. 1 TRANSAXLE CASE PLUG





(a) Coat 4 new O-rings with ATF, and install them to the 4 No. 1 transaxle case plugs.
(b) Install the 4 No. 1 transaxle case plugs to the transaxle case.
Torque: 7.4 Nm (75 kgf-cm, 65 in-lbf)
97. INSTALL SPEED SENSOR
(a) Coat 2 new O-rings with ATF, and install them to the 2 speed sensors.
(b) Apply adhesive to the bolts threads.
Sealant:
Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent






(c) Install the 2 speed sensors to the transaxle case with the 2 bolts.
Bolt A - Torque: 8.8 Nm (90 kgf-cm, 78 in-lbf)
Bolt B - Torque: 11 Nm (112 kgf-cm, 8 ft-lbf)
98. INSTALL OIL COOLER TUBE UNION (OUTLET OIL COOLER UNION)





(a) Coat a new O-ring with ATF, and install it to the union.
(b) Install the union to the transaxle case.
Torque: 27 Nm (275 kgf-cm, 20 ft-lbf)
99. INSTALL OIL COOLER TUBE ELBOW (INLET OIL COOLER ELBOW)





(a) Coat a new O-ring with ATF, and install it to the elbow.
(b) Install the elbow to the transaxle case.
Torque: 27 Nm (275 kgf-cm, 20 ft-lbf)
100. INSTALL NO. 2 BREATHER PLUG
(a) Coat a new O-ring with ATF.





(b) Install the hose and the O-ring to the breather plug.
(c) Install the No. 2 breather plug hose to the transaxle case.
101. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY





(a) Install the park/neutral position switch onto the manual valve lever shaft and temporarily install the 2 adjusting bolts.
(b) Install a new nut stopper and nut.
Torque: 6.9 Nm (70 kgf-cm, 61 in-lbf)





(c) Temporarily install the control shaft lever.





(d) Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.
(e) Remove the control shaft lever.





(f) Align the groove with the neutral basic line.
(g) Hold the switch in that position and tighten the 2 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)





(h) Using a screwdriver, stake the nut with the nut stopper.





(i) Install the control shaft lever, washer and nut.
Torque: 13 Nm (130 kgf-cm, 9 ft-lbf)