Reassembly

E351 MANUAL TRANSMISSION / TRANSAXLE: OUTPUT SHAFT: REASSEMBLY

REASSEMBLY

1. INSTALL REVERSE GEAR





(a) Coat the reverse gear with gear oil.
(b) Install the 3 No. 1 synchromesh shifting key springs and No. 1 transmission clutch hub to the reverse gear.
NOTE: Assemble the reverse gear and the No. 1 transmission clutch hub in the correct direction.

(c) Using a screwdriver, install the 3 No. 1 synchromesh shifting keys to the reverse gear.
2. INSTALL OUTPUT SHAFT FRONT BEARING





(a) Using SST and a press, install the output shaft front bearing (inner race) to the output shaft.
SST: 09950-60010
09951-00430
SST: 09950-70010
09951-07150
3. INSTALL NO. 1 SYNCHRONIZER RING SET





(a) Coat the No. 1 synchronizer ring set with gear oil and install it to the 1st gear.
NOTE: Align the No. 1 synchronizer ring set with the hole of the 1st gear.

4. INSTALL 1ST GEAR NEEDLE ROLLER BEARING





(a) Coat the 1st gear needle roller bearing with gear oil and install it to the output shaft.
5. INSTALL 1ST GEAR





(a) Coat the 1st gear with gear oil and install it to the output shaft.
6. INSTALL NO. 1 TRANSMISSION CLUTCH HUB





(a) Using SST and a press, install the No. 1 transmission clutch hub to the output shaft.
SST: 09316-60011
09316-00031
SST: 09950-60010
09951-00320
SST: 09950-70010
09951-07100

NOTICE:
- Align the No. 1 synchronizer ring with the No. 1 synchromesh shifting key.
- Make sure that the 1st gear rotates.

7. INSTALL 2ND GEAR BUSHING BALL





(a) Coat the gear bushing ball with MP grease, and install it to the output shaft.
8. INSTALL 2ND GEAR BUSHING





(a) Coat the 2nd gear bushing with gear oil and install it to the output shaft.
9. INSTALL 2ND GEAR BEARING SPACER





(a) Coat the 2nd gear bearing spacer with gear oil and install it to the output shaft.
10. INSTALL 2ND GEAR NEEDLE ROLLER BEARING





(a) Coat the 2nd gear needle roller bearing with gear oil and install it to the output shaft.
11. INSTALL NO. 2 SYNCHRONIZER RING SET





(a) Coat the No. 2 synchronizer ring set with gear oil and install it to the No. 1 transmission clutch hub.
NOTE: Align the key groove on the No. 2 synchronizer ring set with the No. 1 synchromesh shifting key.

12. INSTALL 2ND GEAR





(a) Coat the 2nd gear with gear oil and install it to the output shaft.
13. INSTALL 3RD DRIVEN GEAR





(a) Using SST and a press, install the 3rd driven gear to the output shaft.
SST: 09608-00071
SST: 09950-60010
09951-00320
SST: 09950-70010
09951-07100
14. INSTALL OUTPUT GEAR SPACER





(a) Install the output gear spacer to the output shaft.
15. INSTALL 4TH DRIVEN GEAR





(a) Using SST and a press, install the 4th driven gear to the output shaft.
SST: 09608-00071
SST: 09950-60010
09951-00320
SST: 09950-70010
09951-07100
16. INSTALL OUTPUT SHAFT FRONT BEARING





(a) Using SST and a press, install the output shaft front bearing (inner race) to the output shaft.
SST: 09506-30012
SST: 09950-60010
09951-00320
SST: 09950-70010
09951-07100