Installation

WINDOW / GLASS: BACK DOOR GLASS: INSTALLATION

INSTALLATION

1. INSTALL BACK WINDOW GLASS ADHESIVE DAM
(a) Using a brush or a sponge, coat the application area of the a new back window glass adhesive dam with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Install a new back window glass adhesive dam as shown in the illustration.





Standard Dimension:






2. INSTALL BACK DOOR GLASS
(a) Using a brush, coat the installation surface on the vehicle body with Primer M.




NOTICE:
- Do not coat the adhesive with primer M.
- Do not apply too much primer.
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Using a brush or a sponge, coat the application area of the adhesive with Primer G.





Standard Dimension:





NOTICE:
- Do not apply too much primer.
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
HINT:
- Apply Primer G onto the ceramic notches.
- If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(c) Apply adhesive to the back door glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT: After cutting off the tip, use all the adhesive within the time described in the table below.

Usage Time Frame:





(2) Load the sealer gun with cartridge.
(3) Apply adhesive to the back door glass as shown in the illustration.





Standard Dimension:






(d) Install the back window glass.




(1) Using suction cups, engage the 2 clips and install the back door glass.


NOTICE:
- Check that the clips are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and back window glass.
(2) Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.
HINT: Press the back window glass with a force of 98 N (10 kgf, 22 lbf) or more.




(3) Using a scraper, remove any excess or protruding adhesive.
HINT: Apply adhesive onto the glass rim.
(4) Hold the back door glass using protective tape until applied adhesive becomes hard.
NOTE: Do not drive the vehicle within the time described in the table below.

Minimum Time:









(5) Connect the 2 defogger wire connectors.
3. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
4. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper) Installation
5. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper) Installation
6. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper) Installation
7. INSTALL REAR WIPER ARM HEAD CAP (w/ Rear Wiper) Installation
8. INSTALL REAR SPOILER ASSEMBLY (w/ Rear Spoiler) Installation
9. INSTALL BACK DOOR TRIM BOARD ASSEMBLY Reassembly
10. INSTALL BACK DOOR SIDE GARNISH LH Reassembly
11. INSTALL BACK DOOR SIDE GARNISH RH Reassembly
12. INSTALL BACK DOOR CENTER GARNISH Reassembly