Diesel Data: Automotive Repair

Installation








FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for 4WD): INSTALLATION

INSTALLATION

1. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM LH Installation
2. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM RH
HINT: Perform the same procedure as the LH side.

3. TEMPORARILY INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY





(a) Temporarily install the center engine mounting member sub-assembly with the 4 bolts.
4. TEMPORARILY INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
(a) Temporarily install the 4 bolts.





(b) Temporarily install the front suspension member sub-assembly with the bolt and 2 nuts.





5. CONNECT STEERING LINK ASSEMBLY Installation
6. INSTALL NO. 1 FRONT STABILIZER BRACKET LH





(a) Install the No. 1 front stabilizer bracket LH with the 2 bolts.
Torque: 24 Nm (245 kgf-cm, 18 ft-lbf)
7. INSTALL NO. 1 FRONT STABILIZER BRACKET RH
HINT: Perform the same procedure as the LH side.

8. FULLY TIGHTEN FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
(a) While alternately inserting SST into the reference holes on the front suspension crossmember RH and LH, tighten the 2 bolts (A), 2 bolts (B), bolt (C), and 2 nuts (D) on the RH and LH sides to the respective specified torque in several steps.
SST: 09670-00010





Bolt A - Torque: 113 Nm (1152 kgf-cm, 83 ft-lbf)
Bolt B - Torque: 157 Nm (1600 kgf-cm, 116 ft-lbf)
Bolt C - Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)
Nut D - Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)
9. FULLY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY





(a) Fully tighten the center engine mounting member sub-assembly with the 4 bolts.
Bolt A - Torque: 60 Nm (612 kgf-cm, 44 ft-lbf)
Bolt B - Torque: 81 Nm (826 kgf-cm, 60 ft-lbf)
10. INSTALL FRONT HOOK ASSEMBLY





(a) Install the front hook assembly with the 2 bolts.
Torque: 39 Nm (398 kgf-cm, 29 ft-lbf)
11. CONNECT FRONT LOWER SUSPENSION ARM LH Installation
12. CONNECT FRONT LOWER SUSPENSION ARM RH
HINT: Perform the same procedure as the LH side.

13. INSTALL ENGINE UNDER COVER LH
14. INSTALL ENGINE UNDER COVER RH
15. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation
16. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
17. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
18. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
19. INSTALL FRONT WHEELS
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
20. STABILIZE SUSPENSION Installation
21. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM LH Installation
22. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM RH
HINT: Perform the same procedure as the LH side.

23. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT: Inspect and adjust front wheel alignment Service and Repair.