Diesel Data: Automotive Repair
Home >> Toyota >> 2009 >> Matrix AWD L4-2.4L (2AZ-FE) >> Repair and Diagnosis >> Body and Frame >> Frame >> Cross-Member >> Rear Cross-Member >> Service and Repair >> Installation

Installation








REAR SUSPENSION: REAR SUSPENSION MEMBER: INSTALLATION

INSTALLATION

1. INSTALL STUD BOLT





(a) Install the 2 stud bolts.
Torque: 17 Nm (175 kgf-cm, 13 ft-lbf)
2. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION (for 4WD) Installation
3. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) Installation
4. INSTALL NO. 6 EXHAUST PIPE SUPPORT BRACKET (for 4WD)





(a) Install the No. 6 exhaust pipe support bracket with the 2 bolts.
Torque: 22 Nm (224 kgf-cm, 16 ft-lbf)
5. INSTALL REAR STABILIZER BAR
6. INSTALL REAR STABILIZER BUSHING Installation
7. INSTALL REAR NO. 1 STABILIZER BAR BRACKET Installation
8. INSTALL UPPER CONTROL ARM ASSEMBLY LH Installation
9. INSTALL UPPER CONTROL ARM ASSEMBLY RH
HINT: Perform the same procedure for the LH side.

10. INSTALL REAR SUSPENSION MEMBER (for 2WD)
(a) Raise the rear suspension member using a jack and wooden block.





(b) Install the rear suspension member with the 2 bolts and 2 nuts.
Torque: 105 Nm (1071 kgf-cm, 77 ft-lbf)
11. INSTALL REAR SUSPENSION MEMBER (for 4WD)
(a) Raise the rear suspension member using a jack and wooden block.





(b) Install the rear suspension member with the 2 bolts and 2 nuts.
Torque: 105 Nm (1071 kgf-cm, 77 ft-lbf)
(c) Engage the 6 clamps.





(d) Connect the wire harness connector and the hose.
12. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING (for LH Side) Installation
13. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING (for RH Side)
HINT: Perform the same procedure for the LH side.

14. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH





(a) Temporarily tighten the rear No. 1 suspension arm assembly LH to the rear suspension member with the bolt and the nut.
NOTE: When installing the bolt, stop the nut from rotating and tighten the bolt.





(b) Temporarily install the 3 bolts and fully tighten the 3 bolts in order from 1 to 3.
Torque: 65 Nm (663 kgf-cm, 48 ft-lbf)
15. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH
HINT: Perform the same procedure for the LH side.

16. INSTALL REAR FLOOR SIDE MEMBER BRACE Installation
17. INSTALL REAR DRIVE SHAFT SNAP RING LH (for 4WD) Installation
18. INSTALL REAR DRIVE SHAFT ASSEMBLY LH (for 4WD) Installation
19. INSTALL REAR DRIVE SHAFT SNAP RING RH (for 4WD)
HINT: Perform the same procedure for the LH side.

20. INSTALL REAR DRIVE SHAFT ASSEMBLY RH (for 4WD)
HINT: Perform the same procedure for the LH side.

21. INSTALL REAR AXLE ASSEMBLY LH (for 2WD)
22. INSTALL REAR AXLE ASSEMBLY RH (for 2WD)
23. INSTALL REAR AXLE ASSEMBLY LH (for 4WD) Installation
24. INSTALL REAR AXLE ASSEMBLY RH (for 4WD)
HINT: Perform the same procedure for the LH side.

25. TEMPORARILY TIGHTEN UPPER CONTROL ARM ASSEMBLY LH Installation
26. TEMPORARILY TIGHTEN UPPER CONTROL ARM ASSEMBLY RH
HINT: Perform the same procedure for the LH side.

27. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation
28. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH
HINT: Perform the same procedure for the LH side.

29. INSTALL REAR STABILIZER LINK ASSEMBLY LH Installation
30. INSTALL REAR STABILIZER LINK ASSEMBLY RH
HINT: Perform the same procedure for the LH side.

31. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY





(a) Install the No. 3 parking brake cable assembly with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
NOTE: Do not twist the No. 3 parking brake cable assembly when installing it.





(b) Install the No. 3 parking brake cable assembly with the 2 bolts.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
NOTE: Do not twist the No. 3 parking brake cable assembly when installing it.

32. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY
HINT: Perform the same procedure for the No. 3 parking brake cable assembly.

33. APPLY HIGH TEMPERATURE GREASE (for LH Side) Reassembly
34. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for LH Side) Reassembly
35. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for LH Side) Reassembly
36. INSTALL PARKING BRAKE SHOE LEVER (for LH Side) Reassembly
37. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING (for LH Side) Reassembly
38. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET (for LH Side) Reassembly
39. INSTALL PARKING BRAKE SHOE LEVER (for LH Side) Reassembly
40. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for LH Side) Reassembly
41. INSTALL PARKING BRAKE SHOE STRUT (for LH Side) Reassembly
42. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for LH Side) Reassembly
43. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING (for LH Side) Reassembly
44. INSTALL NO. 3 PARKING BRAKE SHOE RETURN TENSION SPRING (for LH Side) Reassembly
45. APPLY HIGH TEMPERATURE GREASE (for RH Side)
HINT: Perform the same procedure for the LH side.

46. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for RH Side)
HINT: Perform the same procedure for the LH side.

47. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for RH Side)
HINT: Perform the same procedure for the LH side.

48. INSTALL PARKING BRAKE SHOE LEVER (for RH Side)
HINT: Perform the same procedure for the LH side.

49. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING (for RH Side)
HINT: Perform the same procedure for the LH side.

50. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET (for RH Side)
HINT: Perform the same procedure for the LH side.

51. INSTALL PARKING BRAKE SHOE LEVER (for RH Side)
HINT: Perform the same procedure for the LH side.

52. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for RH Side)
HINT: Perform the same procedure for the LH side.

53. INSTALL PARKING BRAKE SHOE STRUT (for RH Side)
HINT: Perform the same procedure for the LH side.

54. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for RH Side)
HINT: Perform the same procedure for the LH side.

55. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING (for RH Side)
HINT: Perform the same procedure for the LH side.

56. INSTALL NO. 3 PARKING BRAKE SHOE RETURN TENSION SPRING (for RH Side)
HINT: Perform the same procedure for the LH side.

57. CHECK PARKING BRAKE INSTALLATION Reassembly
58. INSTALL REAR SPEED SENSOR WIRE LH (for 2WD)





(a) Install the rear speed sensor wire LH with the bolt and nut.
Bolt - Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
Nut - Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
NOTE: Do not twist the rear speed sensor wire LH when installing it.





(b) Install the rear speed sensor wire LH with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
NOTE: Do not twist the rear speed sensor wire LH when installing it.

59. INSTALL REAR SPEED SENSOR WIRE RH (for 2WD)
HINT: Perform the same procedure for the LH side.

60. CONNECT REAR SPEED SENSOR WIRE LH (for 2WD) Installation
61. CONNECT REAR SPEED SENSOR WIRE RH (for 2WD)
HINT: Perform the same procedure for the LH side.

62. INSTALL REAR SPEED SENSOR LH (for 4WD)





(a) Install the rear speed sensor LH with the bolt and nut.
Bolt - Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
Nut - Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
NOTE: Do not twist the rear speed sensor LH when installing it.





(b) Install the rear speed sensor LH to the rear axle carrier sub-assembly with the bolt.

NOTICE:
Torque: 8.5 Nm (87 kgf-cm, 75 in-lbf)
- Be careful not to damage the speed sensor.
- Keep the speed sensor clean.
- Do not twist the sensor wire LH when installing it.

63. INSTALL REAR SPEED SENSOR RH (for 4WD)
HINT: Perform the same procedure for the LH side.

64. INSTALL REAR DISC LH Reassembly
65. INSTALL REAR DISC RH
HINT: Perform the same procedure for the LH side.

66. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH Replacement
67. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH
HINT: Perform the same procedure for the LH side.

68. INSTALL REAR AXLE SHAFT NUT LH (for 4WD) Installation
69. INSTALL REAR AXLE SHAFT NUT RH (for 4WD)
HINT: Perform the same procedure for the LH side.

70. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) Installation
71. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) Installation
72. INSTALL CHARCOAL CANISTER ASSEMBLY (for 2WD) Installation
73. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE LEVER TRAVEL Adjustments
74. INSPECT AND ADJUST TRANSFER OIL (for 4WD)
HINT: Testing and Inspection.

75. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for 2WD)
HINT: Refer to the procedure from Install Center Exhaust Pipe Assembly Installation.

76. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for 4WD)
HINT: Refer to the procedure from Install Center Exhaust Pipe Assembly Installation.

77. ADD DIFFERENTIAL OIL (for 4WD) Service and Repair
78. INSTALL REAR WHEELS
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
79. STABILIZE SUSPENSION Installation
80. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation
81. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH
HINT: Perform the same procedure for the LH side.

82. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING (for LH Side) Installation
83. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING (for RH Side)
HINT: Perform the same procedure for the LH side.

84. FULLY TIGHTEN UPPER CONTROL ARM ASSEMBLY LH Installation
85. FULLY TIGHTEN UPPER CONTROL ARM ASSEMBLY RH
HINT: Perform the same procedure for the LH side.

86. INSPECT AND ADJUST REAR WHEEL ALIGNMENT Rear Wheel Alignment (for Double Wishbone Type Suspension).
87. CHECK FOR SPEED SENSOR SIGNAL (w/ ABS) Test Mode Procedure.
88. CHECK FOR SPEED SENSOR SIGNAL (w/ VSC) Test Mode Procedure.
Diesel-Data.com