Removal

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (w/o VSC): REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT BUMPER ASSEMBLY
HINT: Refer to the instructions for Removal of the front bumper assembly Removal.

3. REMOVE GENERATOR ASSEMBLY (for 2ZR-FE)
HINT: Refer to the instructions for Removal of the generator assembly Removal.

4. REMOVE GENERATOR ASSEMBLY (for 2AZ-FE)
HINT: Refer to the instructions for Removal of the generator assembly Removal.

5. DRAIN BRAKE FLUID
NOTE: If brake fluid leaks onto any painted surface, immediately wash it off.

6. REMOVE FRONT WHEEL RH
7. REMOVE RADIATOR RESERVE TANK ASSEMBLY





(a) Remove the 3 bolts and radiator reserve tank assembly.
8. REMOVE WINDSHIELD WASHER JAR ASSEMBLY





(a) Remove the bolt and clamp and disconnect the motor connectors.
(b) Separate the washer hose from the windshield washer jar assembly.





(c) Remove the 2 bolts, clamp and the windshield washer jar assembly from the body.
9. REMOVE BRAKE ACTUATOR WITH BRACKET





(a) Release the lock lever and disconnect the brake actuator connector.
NOTE: Be careful not to allow brake fluid to enter the removed connector.





(b) Remove the bolt.





(c) Using a union nut wrench (10 mm), disconnect the 6 brake lines from the actuator assembly.





(d) Use tags or make a memo to identify the places to reconnect.

HINT:
- *1: To front wheel cylinder RH
- *2: To front wheel cylinder LH
- *3: To rear wheel cylinder RH
- *4: To rear wheel cylinder LH
- *5: From 1st master cylinder
- *6: From 2nd master cylinder





(e) Remove the 2 bolts, nut and brake actuator with bracket from the body.

NOTICE:
- Do not damage the brake lines or wire harness.
- Do not carry the brake actuator assembly by the connector.

10. REMOVE BRAKE ACTUATOR





(a) Remove the 3 bolts and brake actuator from the brake actuator bracket assembly.