Removal

2AZ-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

2. REMOVE ENGINE UNDER COVER RH
3. REMOVE V-RIBBED BELT Removal
4. REMOVE GENERATOR ASSEMBLY Removal
5. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 2WD)
(a) Remove the 4 bolts and 2 compression springs.





(b) Remove the center exhaust pipe assembly from the 2 exhaust pipe supports. (for Torsion beam type suspension)
(c) Remove the center exhaust pipe assembly from the 3 exhaust pipe supports. (for Double wishbone type suspension)
(d) Remove the 2 gaskets.
6. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 4WD)
(a) Disconnect the heated oxygen sensor connector.





(b) Remove the 4 bolts and 2 compression springs.
(c) Remove the center exhaust pipe assembly from the 3 exhaust pipe supports.
(d) Remove the 2 gaskets.
7. REMOVE FRONT EXHAUST PIPE ASSEMBLY





(a) Disconnect the heated oxygen sensor connector. (for 2WD)
(b) Remove the 2 bolts, 2 compression springs and front exhaust pipe assembly.
(c) Remove the gasket from the exhaust manifold.
8. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR





(a) Remove the 4 bolts and No. 1 exhaust manifold heat insulator.
9. REMOVE AIR FUEL RATIO SENSOR Removal
10. REMOVE MANIFOLD STAY





(a) Remove the bolt, nut and manifold stay.
11. REMOVE NO. 2 MANIFOLD STAY





(a) Remove the bolt, nut and No. 2 manifold stay.
12. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY





(a) Remove the 5 nuts and exhaust manifold converter sub-assembly.
(b) Remove the gasket.
13. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR





(a) Remove the 2 bolts and No. 2 exhaust manifold heat insulator.
14. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR





(a) Remove the 4 bolts and No. 1 manifold converter insulator.