Installation

HEATING / AIR CONDITIONING: CONDENSER: INSTALLATION

INSTALLATION

1. INSTALL CONDENSER ASSEMBLY WITH RECEIVER





(a) Install the condenser assembly with receiver as shown in the illustration.
HINT: If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:
40 cc (1.35 fl.oz.)
Compressor oil:
ND-8 or equivalent
2. CONNECT LIQUID PIPE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the liquid pipe sub-assembly.





(d) Install the liquid pipe sub-assembly on the cooler condenser assembly with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
3. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the discharge hose sub-assembly.





(d) Install the discharge hose sub-assembly on the cooler condenser assembly with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
4. CHARGE WITH REFRIGERANT Service and Repair
5. INSTALL NO. 2 FAN SHROUD (for 2AZ-FE) Installation
6. INSTALL NO. 2 FAN SHROUD (for 2ZR-FE) Installation
7. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2AZ-FE)





(a) Install the upper radiator support sub-assembly with the 5 bolts.
Bolt (1) - Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
Bolt (2) - Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)





(b) Connect the horn connector.
8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2ZR-FE)





(a) Install the upper radiator support sub-assembly with the 5 bolts.
Bolt (1) - Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
Bolt (2) - Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)





(b) Connect the horn connector.
9. CONNECT WATER BY-PASS HOSE (for 2AZ-FE)





(a) Connect the water by-pass hose with the 2 clamps.
10. CONNECT WATER BY-PASS HOSE (for 2ZR-FE)





(a) Connect the water by-pass hose with the 3 clamps.
11. INSTALL UPPER RADIATOR SUPPORT (for 2AZ-FE) Installation
12. INSTALL UPPER RADIATOR SUPPORT (for 2ZR-FE) Installation
13. INSTALL HOOD LOCK ASSEMBLY Installation
14. INSPECT HOOD SUB-ASSEMBLY Testing and Inspection
15. ADJUST HOOD SUB-ASSEMBLY Adjustments
16. INSTALL FRONT BUMPER ASSEMBLY (w/o Front Spoiler) Installation
17. INSTALL FRONT BUMPER ASSEMBLY (w/ Front Spoiler) Installation
18. WARM UP ENGINE Service and Repair
19. INSPECT FOR REFRIGERANT LEAK Service and Repair
20. VEHICLE PREPARATION FOR FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) Adjustments
21. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) Adjustments
22. INSPECT FOG LIGHT AIMING (w/ Fog Light) Adjustments
23. ADJUST FOG LIGHT AIMING (w/ Fog Light) Adjustments