Diesel Data: Automotive Repair

Removal








FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for 4WD): REMOVAL

REMOVAL

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. SECURE STEERING WHEEL Removal
3. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal
4. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Removal
5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Removal
6. REMOVE FRONT WHEELS
7. REMOVE ENGINE UNDER COVER LH
8. REMOVE ENGINE UNDER COVER RH
9. SEPARATE FRONT LOWER SUSPENSION ARM LH Removal
10. SEPARATE FRONT LOWER SUSPENSION ARM RH
HINT: Perform the same procedure as the LH side.

11. LOOSEN FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
(a) Remove the bolt and 2 nuts.









(b) Using a transmission jack or equivalent, support the front suspension crossmember sub-assembly.
(c) Loosen the 4 bolts and front suspension crossmember sub-assembly.





12. REMOVE NO. 1 FRONT STABILIZER BRACKET LH





(a) Remove the 2 bolts and front stabilizer bracket LH.
13. REMOVE NO. 1 FRONT STABILIZER BRACKET RH
HINT: Perform the same procedure as the LH side.

14. SEPARATE STEERING LINK ASSEMBLY Removal
15. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
(a) Remove the 4 bolts and front suspension crossmember sub-assembly.





16. REMOVE FRONT HOOK ASSEMBLY





(a) Using a transmission jack or equivalent, support the transmission.





(b) Remove the 2 bolts and the front hook assembly.
17. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY





(a) Remove the 4 bolts and the center engine mounting sub-assembly.
18. REMOVE FRONT LOWER SUSPENSION ARM LH Removal
19. REMOVE FRONT LOWER SUSPENSION ARM RH
HINT: Perform the same procedure as the LH side.