Diesel Data: Automotive Repair

Disassembly








DRIVE SHAFT / PROPELLER SHAFT: PROPELLER SHAFT ASSEMBLY: DISASSEMBLY

DISASSEMBLY

1. REMOVE PROPELLER SHAFT





(a) Place matchmarks on both the flanges.
(b) Remove the 4 nuts, 4 bolts and 4 washers.
2. REMOVE INTERMEDIATE SHAFT





(a) Place matchmarks on the rear flange and rear propeller shaft.
NOTE: Do not place the matchmarks with a punch.

(b) Using a hexagon wrench (6 mm), remove the 6 bolts and 2 washers and remove the intermediate shaft from the rear propeller shaft.
3. REMOVE NO. 1 CENTER SUPPORT BEARING ASSEMBLY (for Front Side)
(a) Using a hammer and a chisel, loosen the staked part of the nut.





(b) Using SST to hold the universal joint flange, remove the nut and washer
SST: 09330-00021





(c) Place matchmarks on the universal joint flange and intermediate shaft.





(d) Hold the intermediate shaft in a vise using aluminum plates and remove the universal joint flange using SST.
SST: 09950-40011
09951-04020
09952-04010
09953-04030
09954-04010
09955-04061
09957-04010
09958-04011

NOTICE:
- Be careful not to damage the universal joint flange.
- Do not overtighten the vise.
- Apply grease to the threads and end of the SST center bolt (09953-04030) before use.

(e) Remove the No. 1 center support bearing assembly and washer.
4. REMOVE NO. 1 CENTER SUPPORT BEARING ASSEMBLY (for Rear Side)
(a) Using a hammer and a chisel, loosen the staked part of the nut.





(b) Using SST to hold the universal joint flange, remove the nut and washer.
SST: 09330-00021





(c) Place matchmarks on the universal joint flange and intermediate shaft.





(d) Hold the intermediate shaft in a vise using aluminum plates and remove the universal joint flange using SST.
SST: 09950-40011
09951-04020
09952-04010
09953-04030
09954-04010
09955-04061
09957-04010
09958-04011

NOTICE:
- Be careful not to damage the universal joint flange.
- Do not overtighten the vise.
- Apply grease to the threads and end of the SST center bolt (09953-04030) before use.

(e) Remove the No. 1 center support bearing assembly and washer.