Diesel Data: Automotive Repair

Reassembly








DRIVE SHAFT / PROPELLER SHAFT: PROPELLER SHAFT ASSEMBLY: REASSEMBLY

REASSEMBLY

1. INSTALL NO. 1 CENTER SUPPORT BEARING ASSEMBLY (for Front Side)





(a) Set the No. 1 center support bearing on the intermediate shaft as shown in the illustration.
NOTE: Make sure to install the bearing in the correct position.

(b) Install a new washer to the intermediate shaft.





(c) Align the matchmarks on the universal joint flange and intermediate shaft and place the flange on the shaft.





(d) Using SST to hold the universal joint flange, press the No. 1 center support bearing assembly into position by tightening down a new nut and washer.
SST: 09330-00021
Torque: 182 Nm (1850 kgf-cm, 134 ft-lbf)
(e) Loosen the nut.
(f) Torque the nut again.
Torque: 69 Nm (700 kgf-cm, 51 ft-lbf)
(g) Using a chisel and a hammer, stake the nut.
2. INSTALL NO. 1 CENTER SUPPORT BEARING ASSEMBLY (for Rear Side)





(a) Set the No. 1 center support bearing on the intermediate shaft as shown in the illustration.
NOTE: Make sure to install the bearing in the correct position.

(b) Install a new washer to the intermediate shaft.





(c) Align the matchmarks on the universal joint flange and intermediate shaft and place the flange on the shaft.





(d) Using SST to hold the universal joint flange, press the No. 1 center support bearing assembly into position by tightening down a new nut and washer.
SST: 09330-00021
Torque: 182 Nm (1850 kgf-cm, 134 ft-lbf)
(e) Loosen the nut.
(f) Tighten the nut again.
Torque: 69 Nm (700 kgf-cm, 51 ft-lbf)
(g) Using a chisel and a hammer, stake the nut.
3. INSTALL INTERMEDIATE SHAFT





(a) Align the matchmarks on the intermediate shaft and rear propeller shaft, and then install the 2 washers and 6 bolts.
(b) Using a hexagon wrench (6 mm), tighten the 6 bolts with 2 washers temporarily.
4. INSTALL PROPELLER SHAFT
(a) Align the matchmarks on the propeller shaft assembly and the universal joint flange.





(b) Install the propeller shaft assembly to the front flange with the 4 bolts, 4 washers and 4 nuts.
Torque: 74 Nm (750 kgf-cm, 55 ft-lbf)

NOTICE:
- Install the washers between the bolts and the propeller shaft.
- Do not allow grease to adhere to the bolts, washers, or nuts.

(c) Check that each joint of the propeller with center bearing shaft assembly is facing the direction shown in the illustration.