Diesel Data: Automotive Repair

P0116








2ZR-FE ENGINE CONTROL: SFI SYSTEM: P0116: Engine Coolant Temperature Circuit Range / Performance Problem

DTC P0116 - Engine Coolant Temperature Circuit Range / Performance Problem

DESCRIPTION

A thermistor, whose resistance value varies according to the engine coolant temperature, is built into the engine coolant temperature sensor.
The structure of the sensor and its connection to the ECM are the same as those of the intake air temperature sensor.
HINT: When any of these DTCs are set, check the engine coolant temperature by entering the following menus: Powertrain / Engine and ECT / Data List / Coolant Temp.










MONITOR DESCRIPTION

Engine Coolant Temperature Sensor Cold Start Monitor

The monitor runs when the engine is started cold. If the change in engine coolant temperature sensor output until the engine warmed up completely is less than the threshold, it is determined that a malfunction has occurred in the engine coolant temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is set.

Engine Coolant Temperature Sensor Soak Monitor

The ECM compares the engine coolant temperature when the warmed engine is stopped and when the engine is started on the next trip when more than 5 hours has elapsed since the engine was stopped. If the change in engine coolant temperature sensor output is less than the threshold, it is determined that a malfunction has occurred in the engine coolant temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is set.

MONITOR STRATEGY





TYPICAL ENABLING CONDITIONS

Engine Coolant Temperature Sensor Cold Start Monitor





Engine Coolant Temperature Sensor Soak Monitor





TYPICAL MALFUNCTION THRESHOLDS

Engine Coolant Temperature Sensor Cold Start Monitor





Engine Coolant Temperature Sensor Soak Monitor





COMPONENT OPERATING RANGE





INSPECTION PROCEDURE
HINT:
- If any of DTCs P0115, P0117, P0118 or P0125 are set simultaneously with DTC P0116, the engine coolant temperature sensor may have an open or a short circuit. Troubleshoot those DTCs first.
- Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.

PROCEDURE

1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0116)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
(e) Read the DTCs.
Result:





HINT: If any DTCs other than P0116 are output, troubleshoot those DTCs first.

B -- GO TO DTC CHART
A -- Continue to next step.

2. INSPECT THERMOSTAT
(a) Remove the thermostat Removal.
(b) Measure the valve opening temperature of the thermostat.
Standard value:
80 to 84°C (176 to 183°F)
HINT: In addition to the above check, confirm that the valve is completely closed when the temperature is below the standard.
(c) Reinstall the thermostat Installation.
NG -- REPLACE THERMOSTAT
OK -- REPLACE ENGINE COOLANT TEMPERATURE SENSOR