Diesel Data: Automotive Repair

Installation








FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for 2WD): INSTALLATION

INSTALLATION

1. INSTALL FRONT STABILIZER BAR Installation
2. INSTALL STEERING LINK ASSEMBLY Installation
3. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM LH Installation
4. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM RH
HINT: Perform the same procedure as the LH side.

5. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for 2ZR-FE)





(a) Install the front suspension member dynamic damper.
6. TEMPORARILY INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY





(a) Temporarily install the center engine mounting member sub-assembly with the 4 bolts.
7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
(a) While alternately inserting SST into the reference holes on the front suspension crossmember RH and LH, tighten the 2 bolts (A), 2 bolts (B), 2 bolts (C), bolt (D) and 3 nuts (E) on the RH and LH sides to the respective specified torque in several steps.
SST: 09670-00010





Bolt A - Torque: 113 Nm (1152 kgf-cm, 83 ft-lbf)
Bolt B - Torque: 157 Nm (1600 kgf-cm, 116 ft-lbf)
Bolt C - Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)
Bolt D - Torque: 87 Nm (887 kgf-cm, 64 ft-lbf)
Nut E - Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)
8. FULLY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY





(a) Fully tighten the center engine mounting member sub-assembly with the 4 bolts.
Bolt A - Torque: 60 Nm (612 kgf-cm, 44 ft-lbf)
Bolt B - Torque: 81 Nm (826 kgf-cm, 60 ft-lbf)
9. INSTALL FRONT HOOK ASSEMBLY





(a) Install the front hook assembly with the 2 bolts.
Torque: 39 Nm (398 kgf-cm, 29 ft-lbf)
10. CONNECT FRONT LOWER SUSPENSION ARM LH Installation
11. CONNECT FRONT LOWER SUSPENSION ARM RH
HINT: Perform the same procedure as the LH side.

12. CONNECT FRONT STABILIZER LINK ASSEMBLY LH Installation
13. CONNECT FRONT STABILIZER LINK ASSEMBLY RH
HINT: Perform the same procedure as the LH side.

14. CONNECT TIE ROD END SUB-ASSEMBLY LH Installation
15. CONNECT TIE ROD END SUB-ASSEMBLY RH
HINT: Perform the same procedure as the LH side.

16. INSTALL ENGINE UNDER COVER LH
17. INSTALL ENGINE UNDER COVER RH
18. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation
19. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
20. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
21. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
22. INSTALL FRONT WHEELS
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
23. STABILIZE SUSPENSION Installation
24. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM LH Installation
25. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM RH
HINT: Perform the same procedure as the LH side.

26. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT: Inspect and adjust front wheel alignment Service and Repair.