Installation

2ZR-FE ENGINE MECHANICAL: REAR CRANKSHAFT OIL SEAL: INSTALLATION

INSTALLATION

1. INSTALL REAR ENGINE OIL SEAL
(a) Apply MP grease to the lip of a new oil seal.
NOTE: Keep the lip free from foreign matter.





(b) Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.
SST: 09223-15030
SST: 09950-70010
09951-07100

NOTICE:
- Wipe any extra grease off the crankshaft.
- Do not tap the oil seal at an angle.

2. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)





(a) Using SST, hold the crankshaft.
SST: 09213-58013
SST: 09330-00021
NOTE: Check the SST installation positions when installing them to prevent the SST fixing bolts from coming into contact with the timing chain cover sub-assembly.





(b) Apply adhesive to 2 or 3 threads of the bolt ends.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent





(c) Using several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.
Torque: 49 Nm (500 kgf-cm, 36 ft-lbf)





(d) Mark the top of the bolts with paint.
(e) Retighten the 8 bolts an additional 90° in the same sequence.
(f) Check that the paint marks are now at a 90° angle to the top.
(g) Check that the crankshaft turns smoothly.
3. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)





(a) Using SST, hold the crankshaft.
SST: 09213-58013
SST: 09330-00021
NOTE: Check the SST installation positions when installing them to prevent the SST fixing bolts from coming into contact with the timing chain cover sub-assembly.

(b) Clean the bolts and the bolt holes.





(c) Apply a few drops of adhesive to 2 or 3 threads of the 8 bolts tip.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(d) Install the front drive plate spacer.
HINT: Front spacer is reversible.





(e) Install the drive plate and rear drive plate spacer onto the crankshaft.





(f) In several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.
Torque: 88 Nm (897 kgf-cm, 65 ft-lbf)
4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle) Installation
5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle) Installation
6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle) Installation
7. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)
HINT: Installation for C59.

8. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle)
HINT: Installation for U341E.

9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT: Installation.