Installation

2ZR-FE ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION

INSTALLATION

1. INSTALL RADIO SETTING CONDENSER





(a) Install the radio setting condenser with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
2. INSTALL THERMOSTAT Installation
3. INSTALL INLET WATER Installation
4. INSTALL INLET WATER HOSE





(a) Install the inlet water hose with the 2 clamps.
5. INSTALL WATER BY-PASS HOSE
(a) Install the water by-pass hose with the clamp.
6. INSTALL NO. 1 WATER BY-PASS PIPE





(a) Install the No. 1 water by-pass pipe with the 2 bolts.
Torque: 21 Nm (214 kgf-cm, 16 ft-lbf)
7. CONNECT NO. 3 WATER BY-PASS HOSE





(a) Connect the No. 3 water by-pass hose to the inlet water housing.
8. INSTALL VENTILATION HOSE
(a) Install the ventilation hose.
9. INSTALL EXHAUST MANIFOLD





(a) Install a new gasket onto the exhaust manifold.
(b) Install the exhaust manifold with the 5 nuts.
Torque: 21 Nm (214 kgf-cm, 16 ft-lbf)
10. INSTALL MANIFOLD STAY





(a) Install the manifold stay with the 3 bolts.
Torque: 43 Nm (439 kgf-cm, 32 ft-lbf)
11. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR





(a) Install the exhaust manifold heat insulator with the 4 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)
12. INSTALL OIL LEVEL DIPSTICK SUB-ASSEMBLY





(a) Apply engine oil to a new O-ring.
(b) Install the oil level dipstick with the bolt and the new O-ring.
Torque: 21 Nm (214 kgf-cm, 16 ft-lbf)
13. INSTALL IGNITION COIL ASSEMBLY
(a) Install the 4 ignition coils with the 4 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
14. INSTALL FUEL INJECTOR ASSEMBLY Installation
15. INSTALL NO. 1 DELIVERY PIPE SPACER Installation
16. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation
17. CONNECT FUEL TUBE SUB-ASSEMBLY Installation
18. INSTALL INTAKE MANIFOLD
(a) Install a new gasket to the intake manifold.





(b) Install the intake manifold and intake manifold stay with the 4 bolts and 2 nuts.
Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)





(c) Connect the 2 water by-pass hoses.
(d) Connect the ventilation hose to the intake manifold.
(e) Install the air tube with the 2 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
(f) Install the wire harness bracket.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
19. INSTALL FAN BELT ADJUSTING BAR
(a) Install the bolt and fan belt adjusting bar.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
20. INSTALL ENGINE HANGER Removal
21. REMOVE ENGINE STAND
(a) Attach the engine to the sling device with the chain block.
(b) Remove the engine from the engine stand.