Reassembly

HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: REASSEMBLY

REASSEMBLY

1. INSTALL NO. 1 COOLER THERMISTOR





(a) Install the No. 1 cooler thermistor as shown in the illustration.






NOTICE:
- Be sure to insert the thermistor only once because reinserting it will not allow it to be firmly secured.
- When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).
- After inserting the thermistor, do not apply excessive force to the wire.
- Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY
(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.
Compressor oil:
ND-OIL 8 or equivalent
NOTE: Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.





(b) Install the No. 1 cooler evaporator sub-assembly together with the No. 1 cooler thermistor as a set.
(c) Engage the clamp.





(d) Engage the 4 claws as shown in the illustration.





(e) Install the lower heater case with the 4 screws.
3. INSTALL COOLER EXPANSION VALVE





(a) Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.
Torque: 3.5 Nm (36 kgf-cm, 31 in-lbf)
4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY





(a) Install the heater radiator unit sub-assembly to the air conditioning unit assembly.
(b) Install the clamp with the screw.
5. INSTALL DRAIN COOLER HOSE





(a) Install the drain cooler hose to the air conditioning unit assembly.
6. INSTALL CONSOLE MOUNTING BRACKET LH





(a) Install the console mounting bracket LH with the screw.
7. INSTALL CONSOLE MOUNTING BRACKET RH





(a) Engage the 2 claws to install the console mounting bracket RH.
8. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)





(a) Install the quick heater assembly as shown in the illustration.





(b) Install the 2 screws.
(c) Engage each clamp.
9. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY





(a) Position the gear of the air mix damper control cable sub-assembly and the unit gear as shown in the illustration, and install the air mix damper control cable sub-assembly.
10. INSTALL NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY





(a) Position the gear of the No. 2 heater control cable sub-assembly and the unit link as shown in the illustration, and install the No. 2 heater control cable sub-assembly.
11. INSTALL TRANSPONDER KEY ECU Installation