Diesel Data: Automotive Repair

Removal








2ZR-FE FUEL: FUEL PRESSURE REGULATOR: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE
(a) Discharge fuel system pressure Technician Safety Information.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE FUEL SUCTION TUBE ASSEMBLY
(a) Remove the fuel suction tube assembly from the fuel tank assembly Removal.
4. DRAIN FUEL
5. REMOVE FUEL SENDER GAUGE ASSEMBLY Removal
6. REMOVE FUEL PUMP
(a) Disconnect the wire harness connector.
NOTE: Do not damage the wire harness.

(b) Disconnect the connector of the fuel pump harness.





(c) Disconnect the fuel pump filter hose.





(d) Remove the E-ring and separate the 2 claws, then remove the fuel pump sub-tank.
NOTE: Do not separate the tube indicated in the illustration Technician Safety Information.





(e) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.





(f) Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump filter and fuel pump from the fuel filter.

NOTICE:
- Do not damage the fuel pump filter.
- Do not remove the suction filter.
- Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.





(g) Disconnect the fuel pump harness connector.





(h) Remove the O-ring.
7. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY





(a) Using a screwdriver with its tip wrapped in protective tape, remove the fuel pressure regulator assembly.
NOTE: Slowly pull out the fuel pressure regulator assembly because the O-ring is firmly installed between the regulator and the fuel filter.





(b) Remove the 2 O-rings from the fuel pressure regulator assembly.