Diesel Data: Automotive Repair

System Specifications

MAIN BEARING

Step 1




Install and uniformly tighten the 10 main bearing cap bolts in the sequence shown in the illustration.
Torque 40 Nm (408 kgf-cm, 30 ft-lbf)

Step 2




Mark the front of the bearing cap bolts with paint.
Further tighten the bearing cap bolts an additional 90° in the numerical order shown in the previous illustration.
Check that the paint mark is now at a 90° angle to the front.

CRANKSHAFT















CONNECTING ROD





STANDARD CONNECTING ROD LARGE END BORE DIAMETER





STANDARD CONNECTING ROD BEARING THICKNESS






Standard oil clearance 0.030 to 0.062 mm (0.0012 to 0.0024 in.)
Maximum oil clearance 0.07 mm (0.0028 in.)


PISTON SUB-ASSEMBLY WITH CONNECTING ROD

Step 1




Using SST, install and alternately tighten the bolts of the connecting rod cap in several steps.
Torque 20 Nm (204 kgf-cm, 15 ft-lbf)

Step 2




Mark the front of the connecting rod cap bolts with paint.
Further tighten the cap bolts an additional 90° as shown in the illustration.

PISTON





PISTON RING





CRANKSHAFT PULLEY

Torque 190 Nm (1940 kgf-cm, 140 ft-lbf)

CYLINDER HEAD SURFACE VARIATION





CYLINDER HEAD SET BOLT