Installation

REAR SUSPENSION: REAR AXLE BEAM: INSTALLATION

INSTALLATION

1. INSTALL REAR AXLE CARRIER BUSHING LH





(a) Align the arrow mark on a new rear axle carrier bushing LH with the matchmark on the rear axle beam assembly and temporarily install the rear axle carrier bushing LH to the rear axle beam assembly. (Perform this procedure when the rear axle beam assembly is reused.)
NOTE: Install the rear axle carrier bushing LH in the same direction as the removed bushing.

(b) Temporarily install a new rear axle carrier bushing LH to the position shown in the illustration. (Perform this procedure when replacing a new rear axle beam assembly.)
(A):
0°53' +/- 3° (0.88° +/- 3°)
NOTE: Install the rear axle carrier bushing LH in the same direction as the removed bushing.





(c) Using SST, install the rear axle carrier bushing LH to the rear axle beam assembly.
SST: 09710-04101
SST: 09950-40011
09951-04020
09952-04010
09953-04030
09954-04020
09955-04051
09957-04010
09958-04011
SST: 09950-60010
09951-00620

NOTICE:
- Hang the claws of SST to the bushing deeply and firmly.
- Do not scratch the rubber portion (A) of the bushing.
- Do not deform the bushing rib.

2. INSTALL REAR AXLE CARRIER BUSHING RH
HINT: Perform the same procedure as the LH side.

3. TEMPORARILY TIGHTEN REAR AXLE BEAM ASSEMBLY





(a) Support the rear axle beam assembly using 2 jacks and 2 wooden blocks.





(b) Temporarily install the rear axle beam assembly with the 2 bolts and 2 nuts.
(c) Temporarily tighten the 2 bolts.
NOTE: Since stopper nuts are used, temporarily tighten the bolts.

4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING LH





(a) Temporarily install the rear shock absorber with coil spring LH and the rear No. 1 shock absorber cushion retainer with the nut.
5. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING RH
HINT: Perform the same procedure as the LH side.

6. INSTALL REAR STABILIZER BAR Installation
7. INSTALL REAR AXLE BEAM DAMPER Installation
8. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH Installation
9. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH
HINT: Perform the same procedure as the LH side.

10. INSTALL REAR DISC LH Installation
11. INSTALL REAR DISC RH
HINT: Perform the same procedure as the LH side.

12. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH Replacement
13. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH
HINT: Perform the same procedure as the LH side.

14. INSTALL REAR FLEXIBLE HOSE LH





(a) Install the rear flexible hose LH to the rear axle beam with the bolt.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)
NOTE: Do not twist the rear flexible hose LH.

15. INSTALL REAR FLEXIBLE HOSE RH
HINT: Perform the same procedure as the LH side.

16. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY Installation
17. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY
HINT: Perform the same procedure as the LH side.

18. ADJUST PARKING BRAKE LEVER TRAVEL Adjustments
19. INSPECT REAR DISC BRAKE CYLINDER OPERATION LEVER AND STOPPER CLEARANCE Adjustments
20. INSTALL PARKING BRAKE LEVER PROTECTOR (for LH Side) Installation
21. INSTALL PARKING BRAKE LEVER PROTECTOR (for RH Side)
HINT: Perform the same procedure as the LH side.

22. INSTALL REAR SPEED SENSOR WIRE LH





(a) Install the rear speed sensor wire LH with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
NOTE: Do not twist the rear speed sensor wire LH.

(b) Engage the clamp.
NOTE: Do not twist the rear speed sensor wire LH.

23. INSTALL REAR SPEED SENSOR WIRE RH
HINT: Perform the same procedure as the LH side.

24. CONNECT REAR SPEED SENSOR WIRE LH Installation
25. CONNECT REAR SPEED SENSOR WIRE RH
HINT: Perform the same procedure as the LH side.

26. INSTALL FRONT UPPER CONSOLE BOX Installation
27. INSTALL REAR WHEELS
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
28. STABILIZE SUSPENSION Installation
29. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY





(a) Fully tighten the 2 bolts on the rear axle beam assembly.
Torque: 85 Nm (867 kgf-cm, 63 ft-lbf)

NOTICE:
- The final torque must be applied under standard vehicle height conditions.
- Since stopper nuts are used, tighten the bolts.

30. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING LH Installation
31. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING RH
HINT: Perform the same procedure as the LH side.

32. INSPECT REAR WHEEL ALIGNMENT Rear Wheel Alignment (for Torsion Beam Type Suspension).
33. PLACE FRONT WHEELS FACING STRAIGHT AHEAD (w/ VSC)
34. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ VSC)
NOTE: Disconnect the cable from the negative (-) battery terminal for more than 2 seconds.

35. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ VSC)
36. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION (w/ VSC) Programming and Relearning.
37. CHECK STEERING ANGLE SENSOR ZERO POINT CALIBRATION (w/ VSC) C1290.
38. CHECK FOR SPEED SENSOR SIGNAL (w/ ABS) Test Mode Procedure.
39. CHECK FOR SPEED SENSOR SIGNAL (w/ VSC) Test Mode Procedure.