Diesel Data: Automotive Repair

Removal








REAR SUSPENSION: REAR AXLE BEAM: REMOVAL

REMOVAL

1. REMOVE REAR WHEELS
2. REMOVE FRONT UPPER CONSOLE BOX Removal
3. LOOSEN PARKING BRAKE CABLE Removal
4. REMOVE PARKING BRAKE LEVER PROTECTOR (for LH Side) Removal
5. REMOVE PARKING BRAKE LEVER PROTECTOR (for RH Side)
HINT: Perform the same procedure as the LH side.

6. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY Removal
7. DISCONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY
HINT: Perform the same procedure as the No. 3 parking brake cable assembly.

8. DISCONNECT REAR SPEED SENSOR WIRE LH Removal
9. DISCONNECT REAR SPEED SENSOR WIRE RH
HINT: Perform the same procedure as the LH side.

10. SEPARATE REAR SPEED SENSOR WIRE LH





(a) Remove the bolt.
(b) Disengage the clamp and separate the rear speed sensor wire LH from the rear axle beam.
11. SEPARATE REAR SPEED SENSOR WIRE RH
HINT: Perform the same procedure as the LH side.

12. SEPARATE REAR FLEXIBLE HOSE LH





(a) Remove the bolt and separate the rear flexible hose LH from the rear axle beam.
13. SEPARATE REAR FLEXIBLE HOSE RH
HINT: Perform the same procedure as the LH side.

14. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH Replacement
15. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY RH
HINT: Perform the same procedure as the LH side.

16. REMOVE REAR DISC LH Removal
17. REMOVE REAR DISC RH
HINT: Perform the same procedure as the LH side.

18. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY LH Removal
19. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY RH
HINT: Perform the same procedure as the LH side.

20. REMOVE REAR AXLE BEAM DAMPER Removal
21. REMOVE REAR STABILIZER BAR Removal





22. SEPARATE REAR SHOCK ABSORBER WITH COIL SPRING LH
(a) Support the rear axle beam assembly using a jack and wooden block.
NOTE: Do not excessively jack up the rear axle beam assembly.

(b) Remove the nut and rear No. 1 shock absorber retainer.
(c) Separate the rear shock absorber with coil spring LH (lower side).
23. SEPARATE REAR SHOCK ABSORBER WITH COIL SPRING RH
HINT: Perform the same procedure as the LH side.

24. REMOVE REAR AXLE BEAM ASSEMBLY





(a) Support the rear axle beam assembly using 2 jacks and 2 wooden blocks.





(b) Remove the 2 bolts, 2 nuts, and rear axle beam assembly.
NOTE: Since stopper nuts are used, loosen the bolts.





25. REMOVE REAR AXLE CARRIER BUSHING LH
(a) Place matchmarks on the 2 notches of the rear axle carrier bushing and rear axle beam assembly.
(b) Using a chisel and hammer, bend the 2 portions of the rear axle carrier bushing rib.
NOTICE:
- When removing the rear axle carrier bushing, do not erase the matchmarks on the rear axle beam assembly.
- If the axle beam has been scratched, apply paint to the axle beam assembly.

(c) Using SST, remove the rear axle carrier bushing from the rear axle beam assembly.
SST: 09950-40011
09951-04020
09952-04010
09953-04030
09954-04020
09955-04051
09957-04010
09958-04011
SST: 09950-60010
09951-00630
26. REMOVE REAR AXLE CARRIER BUSHING RH
HINT: Perform the same procedure as the LH side.