Part 2

U341E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: DISASSEMBLY

DISASSEMBLY (Continued)

55. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY Transaxle Unit
56. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY

(a) Install the intermediate shaft onto the rear transaxle cover.
(b) Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil hole shown in the illustration and remove the direct clutch piston from the intermediate shaft.
NOTICE:
- Applying compressed air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
- Do not splash ATF when applying compressed air.

57. INSPECT DIRECT CLUTCH PISTON SUB-ASSEMBLY Transaxle Unit
58. REMOVE DIRECT CLUTCH DRUM SUB-ASSEMBLY

(a) Install the intermediate shaft onto the rear transaxle cover.
(b) Put a matchmark on the direct clutch drum in the same position as the cutout of the intermediate shaft assembly.
(c) Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil hole shown in the illustration and remove the direct clutch drum sub-assembly from the intermediate shaft.
NOTICE:
- Applying compressed air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
- Do not splash ATF when applying compressed air.

59. REMOVE DIRECT CLUTCH PISTON O-RING

(a) Using a screwdriver, remove the 2 piston O-rings from the direct clutch piston.
60. REMOVE DIRECT CLUTCH DRUM O-RING

(a) Using a screwdriver, remove the direct clutch drum O-ring from the direct clutch drum.
61. REMOVE 2ND COAST AND OVERDRIVE BRAKE DISC

(a) Remove the flange, 2 discs and 2 No. 2 plates from the transaxle.
62. INSPECT 2ND COAST AND OVERDRIVE BRAKE DISC Transaxle Unit
63. REMOVE THRUST NEEDLE ROLLER BEARING

(a) Using a magnetic pick-up tool, remove the C-2 hub thrust bearing race, the thrust needle roller bearing and the No. 3 thrust bearing race from the direct clutch hub.
64. REMOVE DIRECT CLUTCH HUB

(a) Remove the direct clutch hub from the transaxle case.
65. REMOVE REAR NO. 2 PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING

(a) Using a magnetic pick-up tool, remove the rear No. 2 planetary sun gear thrust needle roller bearing from the rear planetary sun gear assembly.
66. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY

(a) Remove the rear planetary sun gear assembly from the transaxle case.
67. REMOVE REAR PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING

(a) Remove the rear planetary sun gear thrust needle roller bearing and No. 1 planetary carrier thrust washer from the one-way clutch assembly.
68. INSPECT ONE-WAY CLUTCH ASSEMBLY Transaxle Unit
69. REMOVE ONE-WAY CLUTCH ASSEMBLY

(a) Remove the one-way clutch assembly and No. 2 planetary carrier thrust washer from the rear planetary sun gear.
70. REMOVE 2ND BRAKE DISC

(a) Using a screwdriver, remove the 2 snap rings.
(b) Remove the 2 flanges, 4 discs and 3 plates from the transaxle.
71. INSPECT 2ND BRAKE DISC Transaxle Unit
72. REMOVE 2ND BRAKE PISTON SLEEVE

(a) Remove the 2nd brake piston sleeve from the transaxle case.
73. INSPECT NO. 2 ONE-WAY CLUTCH Transaxle Unit
74. REMOVE REAR PLANETARY GEAR ASSEMBLY

(a) Using a screwdriver, remove the snap ring.
(b) Remove the rear planetary gear assembly from the transaxle case.
75. REMOVE REAR PLANETARY GEAR THRUST NEEDLE ROLLER BEARING

(a) Remove the thrust needle roller bearing and 2 bearing races from the rear planetary gear assembly.
76. REMOVE NO. 2 ONE-WAY CLUTCH

(a) Separate the 2nd brake assembly, No. 2 one-way clutch and the rear planetary gear.
77. REMOVE OUTER RACE RETAINER

(a) Remove the retainer from the No. 2 one-way clutch.
78. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

(a) Using SST and a press, remove the snap ring from the 2nd brake piston.
SST: 09387-00060

(b) Remove the 2nd brake piston return spring sub-assembly from the 2nd brake cylinder.
79. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transaxle Unit
80. REMOVE 2ND BRAKE PISTON

(a) Hold the 2nd brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.
81. REMOVE 2ND BRAKE CYLINDER O-RING

(a) Using a screwdriver, remove the 2 O-rings from the 2nd brake cylinder.
82. REMOVE FRONT PLANETARY SUN GEAR

(a) Remove the front planetary sun gear and thrust needle roller bearing from the transaxle case.
83. REMOVE 1ST AND REVERSE BRAKE DISC

(a) Using a screwdriver, remove the snap ring.
(b) Remove the flange, 4 discs and 4 plates from the transaxle case.
84. INSPECT 1ST AND REVERSE BRAKE DISC Transaxle Unit
85. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

(a) Using SST, a press and a screwdriver, remove the snap ring.
SST: 09387-00070
(b) Remove the 1st and reverse brake return spring sub-assembly.
86. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY Transaxle Unit
87. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON

(a) Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle case to remove the No. 2 1st and reverse brake piston.

NOTICE:
- Applying compressed air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
- Do not splash ATF when applying compressed air.

88. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON O-RING

(a) Remove the 2 O-rings from the No. 2 1st and reverse brake piston.
89. REMOVE COUNTER DRIVE GEAR NUT

(a) Secure the counter driven gear with the parking lock pawl.

(b) Using SST and a hammer, release the lock nut washer.
SST: 09930-00010

(a) Using SST and a press, remove the planetary gear assembly from the transaxle case.
SST: 09950-60010
09951-00320
09951-00400
09952-06010
SST: 09950-70010
09951-07100
91. REMOVE COUNTER DRIVE GEAR

(a) Install 2 service bolts to the counter drive gear.
Bolt (M6):
Length = 40 to 80 mm (1.57 to 3.15 in.)
Pitch = 1.0 mm (0.04 in.)
(b) Rotate the 2 bolts and remove the counter drive gear from the front planetary sun gear.
(c) Remove the 2 radial ball bearings from the counter drive gear.
92. REMOVE PARKING LOCK PAWL BRACKET

(a) Remove the 3 bolts, cam guide and pawl bracket from the transaxle case.
93. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING

(a) Remove the manual valve lever shaft retainer spring from the manual valve lever shaft.
94. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY

(a) Using a screwdriver, release and remove the spacer.

(b) Using a pin punch and hammer, drive out the manual valve lever shaft spring pin.
(c) Remove the manual valve lever shaft and manual valve lever.
95. REMOVE PARKING LOCK ROD SUB-ASSEMBLY

(a) Remove the parking lock rod sub-assembly from the manual valve lever.
96. REMOVE MANUAL VALVE LEVER SHAFT

(a) Remove the manual valve lever shaft from the transaxle case.
97. REMOVE PARKING LOCK PAWL

(a) Using a screwdriver, remove the parking lock pawl shaft from the transaxle case.
(b) Remove the parking lock pawl torsion spring and parking lock pawl from the transaxle case.
98. REMOVE COUNTER DRIVEN GEAR

(a) Remove the counter driven gear, drive pinion and thrust needle roller bearing from the transaxle case.
99. REMOVE DIFFERENTIAL DRIVE PINION PLUG

(a) Using a brass bar and a hammer, remove the differential drive pinion plug.
100. REMOVE DIFFERENTIAL DRIVE PINION

(a) Using SST and a press, remove the differential drive pinion from the counter driven gear.
SST: 09950-60010
09951-00350
SST: 09950-70010
09951-07150
101. REMOVE BEARING LOCK PLATE

(a) Remove the bolt and the bearing lock plate.
102. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE

(a) Remove the differential gear lube apply tube from the transaxle housing.
103. REMOVE FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING

(a) Using SST, remove the front drive pinion front tapered roller bearing from the transaxle housing.
SST: 09308-10010
104. REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING

(a) Using SST, remove the front drive pinion rear tapered roller bearing from the transaxle case.
SST: 09612-65014
09612-01040
(b) Remove the No. 1 transaxle case plate from the transaxle case.
105. REMOVE COUNTER DRIVE GEAR BEARING LH
(a) Remove the counter drive gear bearing inner race LH and angular ball from the transaxle case.

(b) Using SST, remove the counter drive gear bearing outer race LH from the transaxle case.
SST: 09308-00010
106. REMOVE COUNTER DRIVE GEAR BEARING RH
(a) Remove the counter drive gear bearing RH from the transaxle case.

(b) Using SST, remove the counter drive gear bearing outer race RH from the transaxle case.
SST: 09308-00010
107. REMOVE COUNTER DRIVE GEAR HOLE SNAP RING

(a) Using a screwdriver, remove the counter drive gear hole snap ring from the transaxle case.
108. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL

(a) Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case.
109. REMOVE NO. 2 TRANSAXLE CASE OIL SEAL

(a) Using SST and a hammer, remove the No. 2 transaxle case oil seal from the transaxle case.
SST: 09950-60010
09951-00550
SST: 09950-70010
09951-07100
110. REMOVE NO. 1 TRANSAXLE CASE OIL SEAL

(a) Using SST and a hammer, remove the No. 1 transaxle case oil seal from the transaxle housing.
SST: 09950-60010
09951-00530
SST: 09950-70010
09951-07100